I've noticed that turning and boring operations are not holding on the X. After warming machine up (spindle and all axis) the X axis on boring gets smaller and on turning gets larger. I find that I need to make wear offsets after every other piece. I'm trying to hold +/- .0005. The crazy thing is: for example: my initial boring bar offset was set at -.01850 , a large number to begin with, and after running 40 parts with continuous offset changes, the final offset was -0.0065. I've checked the bar and the insert and both are OK. Another fact that I'm having an issue with is;: If I should change to a program that doesn't use the specific turning or boring tool(each located in different turret positions) and then switch back to the very same program where my final offset was -.0065. I'll find that that offset no longer applies and may be off by more than -0.0100.
Any ideas? Has someone else had this problem?