Here are the specs that I'm trying to get.
36"x24" table
5" Z travel
214 ounce steppers
Xylotex Stepper Board
Thomson linear round shaft for all the axis
10mm ballscrews for the X and Y
1.75hp Porter Cable Router
All machined aluminum frame
Here are some pictures of it in Cad.
The big problem that I forsee is shaft deflection. For the longest time I've been trying to figure out what diameter rod to use. Right now I've got it setup with a 1.5 on the X and a 1 on the Y. My gauntry will weigh roughly 60 pounds and will ride on single bearing Thomson pillow blocks.
Right now I'm fairly sure I can get it done for $1100. If you would like to see the price list I can type it up for you.
Ballscrew for X and Y
And now, let the critiques begin!