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IndustryArena Forum > MetalWorking Machines > Okuma > OKUMA OSP-U100L G42 inside G81 issues.
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  1. #1
    Join Date
    Feb 2015
    Posts
    3

    Question OKUMA OSP-U100L G42 inside G81 issues.

    We are trying to program a rough & finish cycle with radius compensation inside it but the machine does't seem to like it. It gives us an alarm.
    What is the problem with the code here?

    Code:
    NAT1 G83
    G1X5.5Z2
    X15.875
    Z-22.9
    G81
    G0X4Z2
    G1G42X4Z.5F.1
    G1G75X5.5L.75F.05
    G1Z-15.1
    G1G75X12.7L.25
    G1Z-22.9
    G1G40X15.875
    G80
    G0X100Z50
    N5T090909 M63 M61  ( ROUGH R.38MM )
    G96S150M3M8M42
    G0 X16 Z2
    M216
    VLMON[1]=3
    G85 NAT1 D2.0 U.25 W.06 F.2
    VLMON[1]=0
    M215
    G0 X150 Z50 M42
    M60
    N10 T070707 M63 M61 M66 ( FINISH R.20MM )
    G96 S150 M03 M8
    G0X7Z0
    VLMON[9]=3
    G1X-1F.08
    G0X4Z2
    G87 NAT1
    VLMON[9]=3
    G0 X100 Z50G64
    Thank you for your help.

  2. #2
    Join Date
    Apr 2006
    Posts
    822

    Re: OKUMA OSP-U100L G42 inside G81 issues.

    Can you tell us exactly what the alarm code is? (Full text of the alarm message please)
    At first look it looks like you are reasonably on course, but the actual alarm will help point out where the problem is.

  3. #3
    Join Date
    Aug 2011
    Posts
    419

    Re: OKUMA OSP-U100L G42 inside G81 issues.

    You must write NAT2 front of G81 and change G87 NAT2

    NAT1 G83
    G1X5.5Z2
    X15.875
    Z-22.9
    NAT2 G81
    G0X4Z2
    G1G42X4Z.5F.1
    G1G75X5.5L.75F.05
    G1Z-15.1
    G1G75X12.7L.25
    G1Z-22.9
    G1G40X15.875
    G80
    G0X100Z50
    N5T090909 M63 M61 ( ROUGH R.38MM )
    G96S150M3M8M42
    G0 X16 Z2
    M216
    VLMON[1]=3
    G85 NAT1 D2.0 U.25 W.06 F.2
    VLMON[1]=0
    M215
    G0 X150 Z50 M42
    M60
    N10 T070707 M63 M61 M66 ( FINISH R.20MM )
    G96 S150 M03 M8
    G0X7Z0
    VLMON[9]=3
    G1X-1F.08
    G0X4Z2
    G87 NAT2
    VLMON[9]=3
    G0 X100 Z50G64
    "Imagination is more important than knowledge."

  4. #4
    Join Date
    Apr 2006
    Posts
    822

    Re: OKUMA OSP-U100L G42 inside G81 issues.

    Ah YES, the G83 shape definition for NAT1 is only required for the roughing cycle, not req for Finishing Cycle (G87).
    Good pick kurmay.
    I have only used the G83 shape definition a very few times as most of our parts are ex bar stock and have no need for this coding.
    Cheers

  5. #5
    Join Date
    Jun 2015
    Posts
    4154

    Re: OKUMA OSP-U100L G42 inside G81 issues.

    hy i run a quick test on your program ; comp. and auto-chamfer does not work together, even on comp active and radius=0; if comp codes are eliminated, than program works

    in my opinion, just rough without chamfers, and do them on the finish pass

    if chamfer is big, than you may rough it on last pass of the rough tool > this eliminates some unnecesary movements and reduces stress on finish tool, but requires a bit more coding

    for a better reply, just share part drawing / sketch / photo and data about tools that you wish to use / kindly !
    Ladyhawke - My Delirium, https://www.youtube.com/watch?v=X_bFO1SNRZg

  6. #6
    Join Date
    Feb 2015
    Posts
    3

    Re: OKUMA OSP-U100L G42 inside G81 issues.

    Here`s the alarm we have.

    Attachment 340224

  7. #7
    Join Date
    Aug 2011
    Posts
    419

    Re: OKUMA OSP-U100L G42 inside G81 issues.

    same program work perfect on 7000L but it is not working U100L. Interesting.

    I experienced a problem like this.
    "Imagination is more important than knowledge."

  8. #8
    Join Date
    Jun 2015
    Posts
    4154

    Re: OKUMA OSP-U100L G42 inside G81 issues.

    yup i also received error on comp start-up ; comp & G75 don't work toghether
    Ladyhawke - My Delirium, https://www.youtube.com/watch?v=X_bFO1SNRZg

  9. #9
    Join Date
    Feb 2015
    Posts
    3

    Re: OKUMA OSP-U100L G42 inside G81 issues.

    Duly noted!
    Thank you for all your replies.
    :-)

  10. #10
    Join Date
    Apr 2009
    Posts
    1262
    You may be having an issue with the size of your G75 L value. If you are at X4 and move to X5.5 with a L of .75, the chamfer is as big as the move is. This may cause a problem depending on the comp value in the register. Get rid of the G75 if it is just a line so to speak.

    Best regards,
    Experience is what you get just after you needed it.

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