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IndustryArena Forum > MetalWorking Machines > Haas Machines > Haas Mills > Loading from floppy in to controler.
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  1. #1
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    Apr 2003
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    1873

    Loading from floppy in to controler.

    I seem to always have to fight loading my program from the floppy, part of this is due to senility or would that be
    I don't know I forget.


    Anyway, saving the file from the NC editor as o0009 (example) with no file extension. Is this not correct.
    I get file not found alarm from the controller.
    Twice tonight I loaded the floppy back into my PC and the disk was trashed.

    Not a good sign I am afraid.

  2. #2
    Join Date
    Apr 2003
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    1876
    (Just to make sure, we'll start with the basics) You enter the EXACT name of the file, with or without an extension, (I use .NCF), then press Disk Read.

    Is the floppy in good condition? (If you put them next to electrical current/magnetic fields they will get damaged) The drives on the HAAS seem very particular about the floppies they read. Try a few others.

    How old is the drive on the HAAS? Can you save programs or work offsets to the floppy? Is the drive dirty? Does it need to be replaced?

    Got an RS232 cable?

    Just a few things to consider.

    'Rekd
    Matt
    San Diego, Ca

    ___ o o o_
    [l_,[_____],
    l---L - □lllllll□-
    ( )_) ( )_)--)_)

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  3. #3
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    Originally posted by Rekd
    [B](Just to make sure, we'll start with the basics) You enter the EXACT name of the file, with or without an extension, (I use .NCF), then press Disk Read. [B]

    This Haas controller requireds that the program begin with "O" (not zero) and no letters only numbers. In one place the book says oxxxx and another oxxxxx, neither seems to work .

    Is the floppy in good condition? Yes, in appearence at least


    The drives on the HAAS seem very particular about the floppies they read. Try a few others. This does seem to be an issue.

    How old is the drive on the HAAS? The entire mill is less then a year old.

    Can you save programs or work offsets to the floppy? Never tried.

    Is the drive dirty? No

    Does it need to be replaced? it shouldn't at this point, of course it is man made.

    Got an RS232 cable? Been giving this a lot of thought as the drive has always given me trouble.


    Thanks for the ideas, I will give another disk a try.

    Ken

  4. #4
    Join Date
    Mar 2003
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    927
    Ken,

    Tried to call but you must be working hard.


    Try a capital O, not lower case 0. That is in your file header. So O1111 ( Not o1111 )


    No period at end , unless you are using an extension.

    Call if your need help. Here as always.

    Ward
    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  5. #5
    Join Date
    Apr 2003
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    1873
    Still reads "File not Found"

    It is saved on the disk as "O0009" no extension.

    Here is part of the file header:
    O0009
    N10 (PART - )
    N20 (FILE - C:\ONECNC-XP\MILL ROFESSIONAL\XFA\SPANNER.XFA)


    Do I always need to change the file header default 00000 to the file name?
    Don't recall doing that before.

    thanks
    Ken

  6. #6
    Join Date
    Mar 2003
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    Ken,

    Is there an % at the top of the file header?
    I don't see one in your example.
    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  7. #7
    Join Date
    Mar 2004
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    69
    PMFJI,

    As long as the external filename conforms to the 8.3 dos rule the only thing that remains is for a percent sign at the top and the end of the file along with the correct OXXXXX NC name.

    When you load the file the list program key will read the internal name and the external name will have been stripped off.


    Example:
    External name, tape.txt
    Internal name, O12345


    J

  8. #8
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    Apr 2003
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    Yes there is, sorry, I cut it short to just show the file number.

    Ken

  9. #9
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    Mar 2003
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    Ken,

    Phone call!
    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  10. #10
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    Thanks for that information Jaguar.

    Ken

  11. #11
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    Mar 2004
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    69
    Ken,

    Did it work?

    J

  12. #12
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    Apr 2003
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    No nothing we tried fixed it so I just shut the thing down in preparation to call Haas service the following morning and see how good the warranty is.

    Next morning I booted up the machine and bingo, the file loaded perfect so it must have been a software glitch. If this was a PC based unit I would have re-booted almost automatically but the Haas controller has been so stable I never gave re-booting a thought.

    I did, as with all problems, pick up some useful information (Including yours) that has helped me understand the floppy loading better.

    Thanks for checking on how it was going Jaguar.


    Ken

  13. #13
    Join Date
    Mar 2004
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    69
    Ken,

    Be very careful not to load corrupt files into the Haas controller. If you do, all sorts of nasty things will occur that will make your life miserable. A Fanuc CNC won't even let you load corrupt files but the Haas will. I recommend Maxell discs only, with the plastic floppy doors.

    Put a piece of tape over the floppy slot when not in use.

    J

  14. #14
    Join Date
    Apr 2004
    Posts
    28
    Haas reserves "9" series for other features. O91234 as an example would not load. I was informed by a Haas Service Tech. Have had no problems loading since then. Have different versions of Haas controls/software worked differently?

  15. #15
    Join Date
    Apr 2004
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    42
    Umm this may have sliped your mind while doing all fo this but.

    Have you tried using another computer?
    I work on pc's all the time and i know for a fact that pc floppy drives (not realy made all that well these past few years) Have a tendincy to go out of alinment.....

    Think of it like this the drive is loosing steps....

    Try using another pc's drive to save the file.
    if that dosn't work try Reformating the disk befor hand.
    Continuly if a disk is being corupted constently there is defintly somthing rong with the drive on the router.

    It may have devolped a bad diod in the secton of the drive that would normly controle the erase/write functions or even in the read sections bleeding curent into the head.
    This will erase a disk as the drive tries to read it.

    Also make dam sure your not formating the disks in fat32....
    Format the disk in a Real dos drive make a txt file with the file extinshens and then bring it over to your windows pc.

    Open your work file in notepad hilight the whole bloddy thing and click on edit then copy (or ctrl-c)
    Now close that file or open a new notepad ... Open the dummy txt file on the disk
    Hilight everything (CTRL-A) then past (CTRL-V) or click on edit and click on past in the drop down.

    then click on file and SAVE (i'd tell ya the shortcut if i could remember it i just ALT-F then hit S )

    This will keep the orginal names formating on the disk to the old dos 8+3 standerd.
    Windows has proven not to save in this format nativly for a long time even on flopies.
    A windows formated flopy dosnt even truly suport the dos 8+3 standerd building a side catalog for xp 255char headers.

    This could definitly muck up the works.

    I've seen this alot in electric typewriters/Wordprosessors where a file saved on an xp michene (or a disk formated in 2000/XP wont read on the typewriter.

    From your frindly nabourhood tech guy. good luck i hope somthing works for ya

    PS RS232 cable
    You may also need a nul modem or a nul cable check your manuial. and check and see what kind of UART the mill has. you may have to throtle down the speed on the pc
    This from experince with old equipment conecting to New equipment.

  16. #16
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    Apr 2004
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    42
    OKOK. my friend here who was roodly reading over my sholder demands i put this in

    His keyboard *The music kind* Wont read XP formated disks eather....

  17. #17
    Join Date
    May 2003
    Posts
    111
    This is just a sort of a follow up to what workalone has mentioned earlier, with a little extra info added for "anyones" benefit should they find it helpful.

    The Haas setting page #23 74 & 75 (on my mill version) are only to be used by folks that "know how to use it". It should remain as "lock on" if you are not sure "you can really mess up your mill". I had to use it one time when I was installing software in my mill but I had Hass on the phone directing me what to do on every button that I pushed. The program with a 9 may be loaded but you are not allowed to see it because of this and other features that Haas uses to protect its software and set up.

    One other thing I want to mention is that I was told this by another Haas owner that he started having trouble with his control and was told by a repairman not to have more than 70% full in the program memory to get full function capabilities. That would be seen in the list program page and would translate as having 30% free as a minimum as I understand it. He told me he hasn't had any problem since he started following that advice.

  18. #18
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    Apr 2003
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    1876
    SRT, you can download all your settings/offsets just like the programs. Go to List Programs then go to the page you want to download, (settings/offsets etc) and hit SEND or use the floppy option.

    'Rekd
    Matt
    San Diego, Ca

    ___ o o o_
    [l_,[_____],
    l---L - □lllllll□-
    ( )_) ( )_)--)_)

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  19. #19
    Join Date
    May 2003
    Posts
    111
    Thanks 'Rekd,
    I just saw your message so I went back and edited into my post the 1st line that is now written, for clarity (I hope).

    I have done what you mentioned in the past and it is very helpful, for example, when I use my Haas rotary table for all the mutiple set-up offsets. Maybe you could mention other good times to use it that I haven't even thought of.

    Have you heard anything lately on how MasterCam X(10) is progressing.

  20. #20
    Join Date
    Oct 2004
    Posts
    29
    I realize this is an old post, but I'm new here and I had this problem recently.
    A buddy came over one day and wrote a program with his FeatureMill software, which we have used before. No matter what we did we could not get the program to load, we were chasing any possibility, little oxxxx,
    big Oxxxx, rewriting and reloading, back and forth to the manual. After several hours we had to call it quits, the parts had to be made somewhere else. Later that evening I tried loading some old programs from some floppys I had around, they loaded just fine. I wrote a small sample program with my BobCad 17, same as the old programs. Would not load !!!
    So just for the hell of it, I reformatted my floppy, reloaded the sample program and sure enough it loaded just fine.
    I don't know why, but when this happened again, I reformatted the floppy, reloaded, and all was well.
    The End

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