Originally Posted by
MajorTendonitis
U
Well Sketchup doesn't sound great for this task .
My first ideas was going to be to remove the carriages MDF sides once I proved it worked, and then use them for a template to cut the 3/4" plate aluminum on my router table .
It may not be feasible , but I was going to cut and grind as close to the edges of the template as I could get , leaving a minimum amount of material to remove , then finish it off with a 1/2" flush bit on my router table as someone sprays the bit with WD-40.
I'm sure my idea would be a cake walk with 1/4" , but never played with 3/4" aluminum yet