Re: 2d Dimension Laser Scanner
I looked into doing this very thing for a potential customer a couple of years ago. I looked at a number of different methods; laser scanner, laser mic, mechanical probe, vision system.
Two methods made the most sense:
1) A mechanical probe, built around a linear encoder. Not the best because of the sharp angle at the knob / grip interface, but doable. Would interface directly with some CNC control programs.
2) Vision system, using a camera. This actually low cost and pretty simple. A webcam would work, but an inexpensive industrial camera would be better. Not difficult to calibrate and accurate to about 0.1 mm or better. Would require some special software, but pretty simple stuff on modern development platforms. I designed and built vision measuring systems 20 years ago for the wood product industry, a number of them are still in use today.
You just capture the data points about every 0.1mm over the length of the bat, then connect the dots to generate the profile. Then you can save the file as a dxf or convert the data points directly to G-code.
Jim Dawson
Sandy, Oregon, USA