Hi Guys,
I have this problem that I have not been able to figure out how to fix. Whenever I am cutting on Y axis regardless of end mill type or end mill size I use and regardless of tool holder I get this really bad chatter. Feeds and speeds don't matter much either. The only way I found to reduce it a bit is to go deeper with the cut and faster, but even then it does not cure it 100%. Something is wrong. At first I thought that perhaps X gib is loose but after adjusting that nothing has changed...
Same exact cut while moving X axis leaves very nice surface finish. See attached images. This was contoured in one pass. While cutting on Y, crazy chatter, cutting on X looks good. Same feeds and speeds same width of cut, same depth of cut. Y chatters, X does not.
Anyone have any suggestions?