Re: Is it worth the 2:1 belt drive for more resolution.
For a stepper you want micro steps at low RPM for smoothness and at low RPM you make full power even with micro steps. Power is a function of current in the winding and at low RPM below resonance you will always make full current. If the stepper happens to be stopped in a micro step location it will not have full holding power but it will if moved to a full count position by the load.
All Gecko drives will morph to a square wave and will deliver full non micro step power at higher RPM with any micro step selected. Almost 40% more than drivers that remain in a hi micro step mode at high RPM.
The power transfer function could be even better for some drives at high RPM if they compensate for inductive resonance but if they do there not talking.
For a 5 TPI screw and if you say micro stepping might give you a fairly good chance of stopping at half of a 200 point position then you would be at 400 count or about .0005"
I really doubt that the rest of the mill can hold .0005" or less precision.
You will only make the mill slower.
I would change out the rubber motor mounts with something stiffer and if you have any lash in the screws spend time getting that fixed.
youtube videos of the G0704 under the name arizonavideo99