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IndustryArena Forum > Community Club House > PVC Compressed Air lines
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  1. #1
    Join Date
    Feb 2007
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    18

    PVC Compressed Air lines

    Anyone here using PVC pipe for their compressed air lines and if so how does it work? Copper is so expensive these days and steel always rusts inside.I just bought a building and will be moving in soon. It isn't plumbed for air. I have a 40hp screw compressor with a backup 30hp screw feeding 5 cnc machines.

  2. #2
    Join Date
    Jul 2005
    Posts
    12177
    No emphatically not!!!!!

    Apart from causing heart attacks to any safety inspectors that come by it is far too dangerous.

    When PVC fails under pressure it goes with a real bang and cracks propagate through the lengths of pipe very fast. You have a very good chance of filling your place with PVC shrapnel moving very fast.

    There are no simple plastics that are safe for compressed gases. If you wanted to use a carbon fiber reinforced composite that might work..at many times the price of copper.

    Use copper or galvanized. You should have a dryer on your compressor for CNC machines so with this there should be no water in the air to rust galvanized.

  3. #3
    Join Date
    Aug 2003
    Posts
    28
    DON'T EVER USE PVC FOR AIR LINES! Geof is right, pvc and air is like vineger and oil.
    If you don't believe me go to any of the plastic fitting company's web sites(Nibco, Lasco, Spears, Mueller ect)they all say "DON'T USE ON COMPRESSED AIR/GASES" I worked in the plumbing industry for years and none of the manufactures approve of its use on any compressed gases.
    If you want to see plastic fail, put a foot or two of pvc in your freezer for a couple of hours then drop it on the floor. It will shatter just like glass.
    Please note, that this applies to hard plastic that is glue or threaded together.
    If you really want plastic, look into flexiable plastic tubing(like the brake lines on semi-trucks) I myself use copper in my shop.
    Please read the following link
    http://www.spears.com/tech_updates/T...No.106_web.pdf
    http://www.spears.com/prod_dimension..._0206.indd.pdf
    http://www.lascofittings.com/support...pressedAir.asp

  4. #4
    Join Date
    Oct 2005
    Posts
    672
    PVC is unsafe and illegal to use for air lines.

    The key is as Geof stated, the explosive (not combustion, but rapid expansion) nature of compressed gases. PVC is rated to high pressure for liquids because liquids under pressure are not compressible. If you have a crack in a water line, you'll get a fountain which is annoying but not dangerous. The same crack in a PVC air line will cause the plastic to splinter and shatter because once vented, the compressed gas keeps trying to expand.

  5. #5
    Join Date
    Jan 2005
    Posts
    15362
    Five-10
    There is a plastic pipe you can use it is Duraplus ABS Airline Pipe it is
    OSHA aproved and you can get it from ( IPEX ) This is designed for compressed gases this will not shatter like PVC can
    Mactec54

  6. #6
    Join Date
    Jul 2005
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    12177
    Quote Originally Posted by mactec54 View Post
    Five-10
    There is a plastic pipe you can use it is Duraplus ABS Airline Pipe it is
    OSHA aproved and you can get it from ( IPEX ) This is designed for compressed gases this will not shatter like PVC can
    I stand corrected, Thank You.

    I checked and found the Duraplus is rated at 185psi up to 73F and they also have a Duratec that is rated 160psi at 140F.

    Now all I have to do is find a supplier and see how the price compares to copper or galvanized. It should certainly be easier to install.

    The IPEX website does say it is a new product; I wonder how new.

  7. #7
    Join Date
    Jan 2006
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    4396
    Quote Originally Posted by Five-10 View Post
    Anyone here using PVC pipe for their compressed air lines and if so how does it work? Copper is so expensive these days and steel always rusts inside.I just bought a building and will be moving in soon. It isn't plumbed for air. I have a 40hp screw compressor with a backup 30hp screw feeding 5 cnc machines.
    No Way!!!!!!!! I saw some JackA$$ do this in a shop and while a co-worker was next to one of the lines it exploded. He is deaf in one ear now. Not to mention the scars on his face and ear.

    Never Ever Do This!!!!!!!!!! The Dangers are far too great to take the cheap way out.

    That new product might work better but never use PVC.
    Toby D.
    "Imagination and Memory are but one thing, but for divers considerations have divers names"
    Schwarzwald

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

    www.refractotech.com

  8. #8
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    Jul 2005
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    I should make it clear; this is the only sentence I stand corrected on:

    "There are no simple plastics that are safe for compressed gases."

  9. #9
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    Jan 2006
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    4396
    Quote Originally Posted by Geof View Post
    I should make it clear; this is the only sentence I stand corrected on:

    "There are no simple plastics that are safe for compressed gases."
    Sorry my post was windy. Yours is simple and to the point.

    BTW: your up too 3000 posts.
    Toby D.
    "Imagination and Memory are but one thing, but for divers considerations have divers names"
    Schwarzwald

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

    www.refractotech.com

  10. #10
    Join Date
    Jul 2005
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    12177
    Quote Originally Posted by tobyaxis View Post
    Sorry my post was windy. Yours is simple and to the point.

    BTW: your up too 3000 posts.
    And you say you are the windy one; you are an amateur when it comes to windy.

  11. #11
    Join Date
    Jan 2006
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    4396
    Quote Originally Posted by Geof View Post
    And you say you are the windy one; you are an amateur when it comes to windy.
    Well, unfortunately I lack experience and age LOL. I won't ever catch up to you but some day be as windy as you are now LOL.

    Cheers!!!!!:cheers:
    Attached Thumbnails Attached Thumbnails Dangerous Gasses.jpg  
    Toby D.
    "Imagination and Memory are but one thing, but for divers considerations have divers names"
    Schwarzwald

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

    www.refractotech.com

  12. #12
    Join Date
    Feb 2007
    Posts
    18
    OK, I decided to go Copper. Max Machine cuts no corners machining so I'm not going to start cutting corners with my new building. By the way my Haas service tech is the one that mentioned pvc to me. He's was complaining about rust in my steel lines as he was replacing the leaky regulator on my new VF6SS.

  13. #13
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    Jul 2005
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    12177
    Quote Originally Posted by Five-10 View Post
    ... rust in my steel lines as he was replacing the leaky regulator on my new VF6SS.
    Get a good dryer, it is worth it in the long run. When a solnoid faults because of water in the air you can lose the cost of the dryer very quickly.

  14. #14
    Join Date
    Feb 2007
    Posts
    18
    I should have mentioned in my first post that I have an air dryer (325 SCFM) So I don't really get any water in my lines. This building I'm in now was a tractor trailer repair shop and The airlines were in place when I leased it. They didn't have an air dryer and the steel pipes are all rusted inside.

  15. #15
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    Jul 2005
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    12177
    Oh so you blew rust particles into your machines without knowing it? That is a nasty lesson to learn; don't use existing airlines without a detailed inspection.

  16. #16
    Join Date
    Mar 2003
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    35538
    Quote Originally Posted by Geof View Post
    The IPEX website does say it is a new product; I wonder how new.
    We've had Duraplus air lines in our shop for 8-9 years or so. Haven't had any problems with it.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  17. #17
    Join Date
    Apr 2005
    Posts
    18

    PVC derating

    At maximum operating temperature for PVC (140ºF, 60ºC) the strength is derated to approximately 20% of the strength at 73ºF (23ºC). For CPVC the strength is reduced to 20% of the initial strength at 200ºF (93ºC). PVC is degraded by sunlight further weakening it.

    For threaded fittings, derate to 50%

    For cold regions, derate at least 50% depending upon temp. Ask any spud gun advocate why he doesn't shoot in the winter time.

    This is far too great a hazard to save a few bucks. Keep in mind, copper is easy to install, modify, and later remove. And, it's reuse and/or scrap value increases with time. Think of it as a long term investment.

  18. #18
    Join Date
    Jul 2005
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    12177
    Quote Originally Posted by P J View Post
    .... Ask any spud gun advocate why he doesn't shoot in the winter time....
    Spud gun advocates should be using ABS pipe

    ger21; I had never bumped into Duraplus and I never bothered searching for rigid plastic airlines because I never expected to find anything.

  19. #19
    Join Date
    Apr 2005
    Posts
    18

    Spud gun materials

    I agree wholeheartedly. You are obviously aware of the hazards. Good for you !

  20. #20
    Join Date
    Jan 2007
    Posts
    1

    rust in your pipes

    Five-10,

    It sounds like the copper is a good idea and a good air filter and drier.

    regards,

    Mecheng9

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