I am a mentor for a high school robotics team. Neither I nor any of the other mentors on the team have any experience in machining. We're acquiring a Velox VR-5050 this season and we need a little advice.
We will mostly be milling parts in 1/4" and 3/8" 60601 aluminum plate-- cutting profiles and drilling holes. I am wondering if we can get away with milling everything, including drilling holes with ends mills. Not having to change tools in the middle of a job would be a huge time-saver. Can we use a 5/32" and 3/16" end mills to drill thru-holes of the same size in 1/4 and 3/8" 6061 aluminum?