I'm having horrible chatter in the X-Axis only direction climb milling. Y-Axis cuts like butter and I can push it significantly harder. This is a profile and not a pocket.
So far I have tightened the angular contact bearings X,Y & Z using the scale and pulley method shown on NYCCNC (not for Z), and tightened up the gibs in X, Y, & Z. I am using the MDI to check backlash with the command G01 Z-.010 F5 then back to zero. I get .0005 backlash on a DTI and I even tightened that up more in the Z to .001. The machine is leveled and trams very nicely.
I'm cutting 303SS with a 1/2" endmill, 4 flute carbide, 1.5" stick out for a .875 DOC, .030" WOC, 1635 RPM and 13.5 IPM These numbers are from HSM adviser and tuned down a bit. I have tried all different DOC, WOC, RPM, IPM with no luck.
It screams in X from right to left or vise versa climb milling. Tormach is suggesting to tap the spindle preload nut with a dead blow hammer and tighten it back down. It looks like to do this I need to remove the entire spindle assembly.
Anyone else encounter this and have any recommendations? Maybe tighten up X & Y gibs a little more?