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IndustryArena Forum > Mechanical Engineering > Linear and Rotary Motion > Making you own DYI rail for linear blocks
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  1. #1
    Join Date
    Aug 2006
    Posts
    19

    Making you own DYI rail for linear blocks

    With so many linear blocks sold with rails too short, or sold with no
    rails, or the need to improve the lengths of items that you already own;
    has anyone tried to cnc their own rails to match blocks that they have?

    Is their a definite reason why this would not be possible?

    Any thoughts?

    java77man

  2. #2
    Join Date
    Apr 2005
    Posts
    3634
    Quote Originally Posted by java77man View Post
    With so many linear blocks sold with rails too short, or sold with no
    rails, or the need to improve the lengths of items that you already own;
    has anyone tried to cnc their own rails to match blocks that they have?

    Is their a definite reason why this would not be possible?
    Any thoughts?

    java77man
    Might need to harden & grind, after you machine the rail.



    .

  3. #3
    Join Date
    Jan 2004
    Posts
    3154
    Of course it is possible.

    To make rails of the some quality and precision will easily cost more than 10 times purchase price.
    They are hardened and ground to within .0001"
    Rails can be mounted end to end with a proper joining block and it will cause no problems.
    www.integratedmechanical.ca

  4. #4
    Join Date
    Apr 2007
    Posts
    1955
    The newbie in me was really hit tonight with why people here spend so much time thinking about home made rails / bearing setups. It does not happen often, but I was really hit with sticker shock on bearing prices - wow.

    Kind of set me back in my chair on this hobby.

  5. #5
    Join Date
    Apr 2005
    Posts
    3634
    It can still be done (cnc router) & be affordable.

    You have to be creative in the parts you have to work with.

    .

  6. #6
    Join Date
    Mar 2004
    Posts
    94
    This is the hangup for a lot of people.

    Round linear shafts are relatively cheap, but can't go very far without middle support. Combine that with the home-brew roller blade bearing setups, and you probably have something approaching the fluidness and tolerances of commercial linear bearing.. but you'll spend a lot of time dialing them in... and I doubt they can handle the same loads.

    That's my plan for my next machine... hope to build it for under $200.

  7. #7
    check out some v-groove bearings , they are cheap and can keep a slide setup relatively simple

  8. #8
    Join Date
    Nov 2005
    Posts
    62
    I plan on useing 1" rod on top and bottom of a 3" c-chanel with roller blade bearing setups to spaned 96" should be strong and cheap

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