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  1. #1
    Join Date
    Jun 2015
    Posts
    85

    Running multiple wattage CO2 tubes with a single head?

    Hi,
    I'm working designing & building a new laser cutter & engraver. I would like to run a 60-80W CO2 laser for my engraving and thinner materials with a 130-150W CO2 for cutting my thicker materials (plywood & such). I've seen a lot of gantries with dual heads, but that doubles the mass that needs to be accelerated & decelerated when rastering. It also cuts into the usable reach of each laser head and adds double the alignment/complexity.
    I'm wondering if there are any beam combiners, like a one-way mirror, that would work with lasers of the same frequency? I've seen dichroic-mirrors/beam-combiners for lasers of different frequencies (usually for adding a red-dot or such).
    Given that the physics of the problem seems unlikely to work out, is there maybe another combination of lasers for marking & cutting that could be combined without drastically increasing the cost?
    Thanks for your input.

  2. #2
    Join Date
    Nov 2010
    Posts
    787

    Re: Running multiple wattage CO2 tubes with a single head?

    Quote Originally Posted by n1tr0 View Post
    Hi,

    I'm wondering if there are any beam combiners,
    Look. Two Synrad resonators optically combined in one laser.
    Attached Thumbnails Attached Thumbnails P1010002.jpg   P1010005.jpg  
    CNC lasers, constructions, service

  3. #3
    Join Date
    Nov 2015
    Posts
    371

    Re: Running multiple wattage CO2 tubes with a single head?

    You are right. Having 2 heads is fine for machine designed exclusively for cutting (low speed). However this should be avoided in universal configurations for cutting/engraving especially if you are going to drive the gantry with steppers (steppers loose torque with speed increase).

    Using a beam combiner is the right approach. Combining 2 CO2 beams shouldn't be a problem. There are machines that combine CO2 with Fiber. Check this - Link

    One note - for good quality engraving you want to minimize the beam power fluctuation as much as possible. I assume both of the lasers in your configuration would be DC (Direct Current). For better result I would advise using 40W and below. For DC lasers lower wattage means lower fluctuation as well.

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