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IndustryArena Forum > MetalWorking Machines > Fadal > Cutting a Spiral with G02/G03 CNC88
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  1. #1
    Join Date
    Oct 2006
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    143

    Cutting a Spiral with G02/G03 CNC88

    Has anyone had any success doing this? Do you have a sample code?

    Thanks,
    Don

  2. #2
    Join Date
    Apr 2005
    Posts
    1194
    What exactly do you mean by spiral? Do you mean a simple tool path with z movement?

  3. #3
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    Oct 2006
    Posts
    143
    Quote Originally Posted by carbidecraters View Post
    What exactly do you mean by spiral? Do you mean a simple tool path with z movement?
    No not a helix a spiral, an offset circle with no Z movement. (see attachment) I didn't know if it was possible or if I needed to just output this as line segments.

    Thanks,
    Don
    Attached Thumbnails Attached Thumbnails Spiral.JPG  

  4. #4
    Join Date
    Feb 2007
    Posts
    464
    This is an example that will work.
    G0G90G54X0Y0S2000M3T1
    G43Z10H1
    G1Z-5F100
    Y2F200
    G2Y-2I0J-2
    Y4I0J3
    Y-6I0J-5
    Y8I0J7
    Y-10I0J-9
    Y12I0J11
    Y-14I0J-13
    Y16I0J15
    Y-16I0J-16
    Y16I0J16
    G0G40Z100

  5. #5
    Join Date
    Mar 2003
    Posts
    900

    Talking

    Here are two Spiral samples:

    %
    N1O8000(SPIRAL MACRO)
    N2G90G0X0Y0.115(MOVE TO THE BEGINING POSITION
    N3#CLEAR
    N4#'R1=THE STARTING RADIUS
    N5#'R2=THE STARTING ANGLE
    N6#'R3=THE INCREMENT BETWEEN EACH TURN
    N7#'R4=THE NUMBER OF TURNS: EX. R4+2.5 = 2 1/2 TURNS
    N8#'R5=CW OR CCW: R5+2. FOR CW, R5+3. FOR CCW
    N9#'R6=THE SEGMENT LENGTH ALONG EACH RADIUS
    N10#'R7=IN OR OUT: R7+0 OUTSIDE-IN, R7+1. INSIDE-OUT
    N11#'R0=Z RISE EACH TURN (LEAD)
    N12R1+1.85R2+0R3+0.0333R4+45.R5+2.R6+0.05R7+1.R0+0 .
    N13#'
    N14#'FIND WHAT PORTION OF SPIRAL TO END WITH
    N15#V1=R4-(INT(R4))'FINAL PERCENTAGE OF SPIRAL
    N16#V2 = INT(R4) 'NUMBER FOR NEXTROUND SUBROUTINE
    N17#V3 = R1'STARTING RADIUS
    N18#V8=R2
    N19#R4=0
    N20#IF V1=0 THEN V1=1
    N21#IF V1>0 THEN V2=V2+1
    N22#IF V2=0 THEN GOTO :NXTROUND 'IF V2 IS LESS THAN ONE TURN
    N23#'
    N24#'BRANCH TO CALCULATE ALL MOVES
    N25#:CALMOVES
    N26#V8 = R2
    N27#IF V2 >0 THEN GOTO :NXTROUND
    N28#GOTO :END
    N29#'
    N30#'
    N31#'GETTING READY FOR LAST POSITION
    N32#:LSTPOS
    N33#V9=ABS(((V1*360)-360)-R2) 'LAST ANGLE
    N34#IF R5=3 THEN V9=(((V1*360)-360)+R2)'LAST ANGLE
    N35#IF V2>=1 THEN V9=R2
    N36#IF V9>360 THEN V9=V9-360 'KEEP ANGLE BETWEEN 0 AND 360
    N37#IF V9<0 THEN V9=V9+360 'KEEP ANGLE BETWEEN 0 AND 360
    N38#R8=V4*(COS(V9)) 'LAST X
    N39#R9=V4*(SIN(V9)) 'LAST Y
    N40#R4=R4+V11' LAST Z
    N41X+R8Y+R9Z+R4G1
    N42#GOTO :CALMOVES
    N43#'
    N44#'
    N45#'SET UP NEXT SPIRAL
    N46#:NXTROUND
    N47#V4 = V3 'SAVE LAST RADIUS
    N48#V3 = V4 - R3 'SUBTRACT THE RADIAL INCREMENT FROM THE LAST RADIU
    N49#IF R7=1 THEN V3=V4+R3
    N50#V5=INT((3.14159*(V4*2))/R6) 'CAL. NUMBER OF POINTS
    N51#V6 = 360 / V5 'ANGULAR INCREMENT
    N52#V7 = R3 / V5 'RADIAL INCREMENT
    N53#V11=R0/V5'Z RISE INCREMENT
    N54#IF V2 = 1 THEN V5 = INT(V5 * V1)
    N55#V5=V5-1
    N56#V2 = V2 - 1 'COUNTER FOR NUMBER OF ROUNDS
    N57#GOTO :MOVE
    N58#'
    N59#'
    N60#'CALCULATE NEXT MOVE
    N61#:MOVE
    N62#IF R5 = 2 THEN V8 = V8 - V6 'V8 = NEXT CW ANGLE
    N63#IF R5 = 3 THEN V8 = V8 + V6 'V8 = NEXT CCW ANGLE
    N64#IF V8>360 THEN V8=V8-360 'KEEP ANGLE BETWEEN 0 AND 360
    N65#IF V8<0 THEN V8=V8+360 'KEEP ANGLE BETWEEN 0 AND 360
    N66#IF R7=0 THEN V4=V4-V7'SUBT RAD INCR FROM LST RAD FOR NXT RADIUS
    N67#IF R7=1 THEN V4=V4+V7 'ADD RAD INCR TO LST RAD FOR NEXT RADIUS
    N68#R8=V4*(COS(V8)) 'NEXT X
    N69#R9=V4*(SIN(V8)) 'NEXT Y
    N70#R4=R4+V11'NEXT Z
    N71#V5 = V5 - 1 'COUNTER FOR NUMBER OF MOVES
    N72X+R8Y+R9Z+R4G1
    N73#IF V5 <= 0 THEN GOTO :LSTPOS
    N74#GOTO :MOVE
    N75#'
    N76#'
    N77#:END
    N78M99
    %


    %
    N1O5757(SPIRAL MACRO FROM USER MANUAL
    N2#CLEAR
    N3G0G90G80G40G49
    N4S1800M3M8
    N5G0G90X0Y0
    N6H1Z0.1
    N7G1Z-0.25F400.
    N8#V7=0
    N9#:LOOP
    N10#V7=V7+1
    N11#IF V7>=360 THEN V7=0
    N12#V1=V1+.00077
    N13#V2=SIN(V7)*V1
    N14#V3=COS(V7)*V1
    N15#R9=V2
    N16#R8=V3
    N17#R7=V1
    N18G2X+R9Y+R8F400.R+R7
    N19#IF V1 <10. THEN GOTO :LOOP'STOP WHEN REACHING 10. INCHES
    N20G0Z0.1M5M9
    N21G28
    N22M2
    %

    Have fun!!!

    Neal :=))

  6. #6
    Join Date
    May 2006
    Posts
    132
    "In mathematics, a spiral is a curve which emanates from a central point, getting progressively farther away as it revolves around the point. ...".

    quote from google.
    so these radii do not form a spiral.

  7. #7
    Join Date
    Mar 2003
    Posts
    900
    The two programs that I posted create a two dimensional spiral in the XY plane (G17). The longest one is the most useful in that you set the parameters and the macros do the calculation on the fly.

    Neal

  8. #8
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    May 2006
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    132
    why would you use the spiral instead of using L9801 which uses only one line of code.

  9. #9
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    Oct 2006
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    143
    Quote Originally Posted by billystein View Post
    why would you use the spiral instead of using L9801 which uses only one line of code.
    Two Words: CAM Software!

    Don

  10. #10
    Join Date
    Mar 2003
    Posts
    900
    "why would you use the spiral instead of using L9801 which uses only one line of code."

    The L9801 fixed subroutine will create concentric circles with a Y step over between them. It will not create a spiral.

    Neal

  11. #11
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    May 2006
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    132
    lacing arcs together is not a spiral either.

  12. #12
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    Oct 2006
    Posts
    143
    Quote Originally Posted by billystein View Post
    lacing arcs together is not a spiral either.
    LOL, good grief, I just want to know the code to cut a spiral. I'm not looking for an intellectual debate about the origin of a spiral or the true existance of a spiral; or even if a tree falls in the forest and no one is around, does it make a sound?

    Your probably right, lacing arcs together is not equal to a spiral, but

    IT IS THE ONLY THING THE D**N MACHINE UNDERSTANDS!!:withstupi


    Thanks for the help,
    Don

  13. #13
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    May 2006
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    132
    then why the spiral toolpath?

  14. #14
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    Oct 2006
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    143
    Quote Originally Posted by billystein View Post
    then why the spiral toolpath?
    Constant Tool Pressure.

    Don

  15. #15
    Join Date
    May 2006
    Posts
    132
    very interesting!, i have never used a spiral. is this hard material?

  16. #16
    Join Date
    Oct 2006
    Posts
    143
    Any material; it is just so the tool load is the same all the time. My CAM software will generate a spiral but it wants to code it as line segments which leads to a huge file. I was hoping I could get it to code with a G2/G3. It looks like I can do it but it is going to take some trouble shooting.

    Thanks,
    Don

  17. #17
    Join Date
    Oct 2006
    Posts
    143
    Digging up old threads here, but I came back to this today to see if I can finally solve this post processor output. Below is what I am getting but the machine chokes on it (Line 27). What am I missing?

    The manual only shows one example spiral starting at X0 Y0, but what if your not at X0 Y0, then what?

    I'm looking at Neal's long example below and it makes my head swim.

    Thanks,
    Don

    %
    N1O100(Small Objects - Inches.3dm)
    N2G70
    N3G17G40G80G90G0E01
    N4(Hole Pocketing)
    N5T16M6(Diameter = 0.5 Length = 4)
    N6G0X0.125Y0.S4583M3
    N7G43Z0.25H16
    N8/M08
    N9G00
    N10G01Z0.025F17.
    N11G17
    N12G03Z-0.044I-0.125J0.R0.125K0.069F68.
    N13Z-0.113I-0.125J0.R0.125K0.069
    N14Z-0.181I-0.125J0.R0.125K0.069
    N15Z-0.25I-0.125J0.R0.125K0.069
    N16#CLEAR
    N17#V7=0
    N18#:LOOP
    N19#V7=V7+1
    N20#IF V7>=360 THEN V7=0
    N21#V1=V1+.00077
    N22#V2=SIN (V7)*V1
    N23#V3=COS(V7)*V1
    N24#R9=V2
    N25#R8=V3
    N26#R7=V1
    N27G03 X+R9 Y+R8 R+R7
    N28#IF V1<(0.75*2) THEN GOTO :LOOP
    N29X-0.75Y0.001I-0.75J0.001R0.75
    N30X0.75Y-0.001I0.75J-0.001R0.75
    N31G01X0.125Y0.
    N32X0.
    N33G00Z0.25
    N34G80M09
    N35G53Z0H0
    N36G53X0Y10.
    N37G40X0Y10.Z0E0H0
    N38T16M6(Diameter = 0.5 Length = 4)
    N39M30
    %

  18. #18
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    Apr 2006
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    3206
    ....deleted my post....don't think my thought is the problem....at least not yet. I'm thinking it don't like that R word..

  19. #19
    Join Date
    Mar 2003
    Posts
    900
    Refer back to my previous post. I give you the code to create a spiral. If you need a 3D spiral let me know as I have that as well.
    If you need to manipulate the spiral I can also guide you thru modifying the macro.

    Neal
    [email protected]

  20. #20
    Join Date
    Oct 2006
    Posts
    143
    Hey Neal,

    Yeah I was looking through your long example trying to decide if my post processor would spit out the applicable numbers or not.

    I can get:
    Spiral Start Radius
    Spiral Angle
    Spiral Number of Revolutions
    Spiral CW/CCW
    Also:
    Spiral End Radius
    Spiral Lead
    Spiral Total Length

    I can't get:
    The Increment Between Each Turn
    The Segment Length Along Each Radius

    Maybe I can do this all mathematically with what I do have, but I'm not sure.

    On the example I posted do you see what would keep it from running?
    This is my hacked up version of the manuals example, I took out the things I thought I didn't need, maybe I took out too much.

    Thanks,
    Don

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