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  1. #1
    Join Date
    Jan 2021
    Posts
    12

    Controller Failed: New Suggestions?

    I bought a Digital Dream CNC DDUM5 V1.0 5 Axis Mach3 USB Card 5 Axis USB Controller Board and have spent 4 full days trying to get it to work. It connects the Mach 3 and Mach 3 recognizes it's connected but none of the I/O works. I can't toggle a relay and if I hit a limit switch nothing shows up in Mach3. I've mapped the I/O out three times, there's limited user experience for this card online, and the manual is pretty useless. Now I'm looking to buy a new motion control card. Can someone suggest one that is popular and well tested? I was thinking about the Acorn CNC but wanted to see what has worked for people here first.

    My card that doesn't work:
    https://www.amazon.ca/Digital-Dream-.../dp/B00FWNK8L6

  2. #2
    Join Date
    Aug 2009
    Posts
    1573

    Re: Controller Failed: New Suggestions?

    ...is this your current Digital Dream? It's possible all it needs is the Firmware updated.
    Firmware download - DDCSV2.1 - Standalone CNC Motion Controller - Digital Dream Technology support

  3. #3
    Join Date
    Jan 2005
    Posts
    15362

    Re: Controller Failed: New Suggestions?

    Quote Originally Posted by remotecaptures View Post
    I bought a Digital Dream CNC DDUM5 V1.0 5 Axis Mach3 USB Card 5 Axis USB Controller Board and have spent 4 full days trying to get it to work. It connects the Mach 3 and Mach 3 recognizes it's connected but none of the I/O works. I can't toggle a relay and if I hit a limit switch nothing shows up in Mach3. I've mapped the I/O out three times, there's limited user experience for this card online, and the manual is pretty useless. Now I'm looking to buy a new motion control card. Can someone suggest one that is popular and well tested? I was thinking about the Acorn CNC but wanted to see what has worked for people here first.

    My card that doesn't work:
    https://www.amazon.ca/Digital-Dream-.../dp/B00FWNK8L6
    Acorn is very good if you go that way and there is plenty of users and help available
    Mactec54

  4. #4
    Join Date
    Mar 2003
    Posts
    35538

    Re: Controller Failed: New Suggestions?

    If you want to stay with Mach3, there are probably 3 good options.

    1) Ethernet Smoothstepper
    2) Any controller from CNC Drive, which also give you the option of using UCCNC software.
    3) CS Labs CSMIO-IPS or CSMIO-IPM
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  5. #5
    Join Date
    Jan 2005
    Posts
    15362

    Re: Controller Failed: New Suggestions?

    Quote Originally Posted by ger21 View Post
    If you want to stay with Mach3, there are probably 3 good options.

    1) Ethernet Smoothstepper
    2) Any controller from CNC Drive, which also give you the option of using UCCNC software.
    3) CS Labs CSMIO-IPS or CSMIO-IPM
    If his Mach3 came with his machine it may be a Chinese hacked copy which can be a problem
    Mactec54

  6. #6
    Join Date
    Jan 2021
    Posts
    12

    Re: Controller Failed: New Suggestions?

    Quote Originally Posted by mactec54 View Post
    If his Mach3 came with his machine it may be a Chinese hacked copy which can be a problem
    Interesting, that's what it is. Maybe I'll try the demo version to be sure and will try to update it if I can also. Never even seen a picture of video of my motion controller card running (looked many places including the manual) so I don't even know what the typical LEDs are while running correctly, fault LEDs, etc.

  7. #7
    Join Date
    Jan 2005
    Posts
    15362

    Re: Controller Failed: New Suggestions?

    Quote Originally Posted by remotecaptures View Post
    Interesting, that's what it is. Maybe I'll try the demo version to be sure and will try to update it if I can also. Never even seen a picture of video of my motion controller card running (looked many places including the manual) so I don't even know what the typical LEDs are while running correctly, fault LEDs, etc.
    Post a photo of your Breakout Board Control, someone may recognize it, you could have something as simple as Ports and Pins configuration
    Mactec54

  8. #8
    Join Date
    Jan 2021
    Posts
    12

    Re: Controller Failed: New Suggestions?

    Quote Originally Posted by mactec54 View Post
    Post a photo of your Breakout Board Control, someone may recognize it, you could have something as simple as Ports and Pins configuration
    Good idea. Here's a picture of my board:

    The board is powered to by USB and 24V. It is recognized that it is connected by my Mach3 software when I plug the USB into the computer but non of the I/O works. When I try an input I never see any indication on my software that it is received and have tried every possible solution I can think of.

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