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  1. #1
    Join Date
    Sep 2003
    Posts
    226

    Relay vs Router power ratings

    In a perfect resistance-less frictionless world 1HP = 746 Watts
    So at 115 Volts 1 HP = 6.5 Amps

    A search through router specs shows that the manufacturers are rating their routers at 5 Amp per HP, which is pushing the honesty envelope (Yeah, they say "Peak HP"), so we'll give them a pass.

    Relays are rated by amperage as well.
    An "icecube" style 15 Amp 120 Volt relay is sold/rated as 1/3 HP (not 3HP but 1/3 !?)
    A Printed Circuit Board relay that is rated at 10A @ 120V will fry when controlling a 2HP motor.

    Whiskey Tango Foxtrot?
    Obviously there are different measuring methods used by different manufacturers, anybody able to give me a clue?

    Thanks!

  2. #2
    Join Date
    Mar 2004
    Posts
    37
    There is a large inrush and break current that has to be considered when using relays to control motors. Most contacts are rated with a resistive load rating and a motor/inductive load rating. The inductive load rating is typically a lot lower than the resistive rating. There are PC mountable relays that will handle your requirements. Look at the AROMAT JT1AE-TMP.

    www.aromat.com/pcsd/webpages/pwr_h.htm

    JT series. I have used these relays and similar Potter and Brumfield T90 for years in all our HVAC controls. You can also use a Solid state relay as well for your application.

  3. #3
    Join Date
    Dec 2003
    Posts
    24221
    I believe the amperage rating they give is resistive load, but the HP relates to inductive load rating of the contacts, inductive load much harder on contacts due to arcing. Also there is a de-rating factor if DC is used.
    High DC current inductive load relays often use a 'magnetic arc blow out' method, where a permanent magnet is situated close to the contacts and effectively blow the arc out!!
    Al
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  4. #4
    Join Date
    Sep 2003
    Posts
    552
    I have seen those magnets. Now I know why they are there. Thanks Al!

    Darek

  5. #5
    Join Date
    Sep 2003
    Posts
    226
    Thank you Greg! Thank you Al!
    Induction vs resistance...It comes back... through a glass darkly now.

    Henrys and Farads and Lenz, Oh My!
    Henrys and Farads and Lenz, Oh My! ....

  6. #6
    Join Date
    Sep 2003
    Posts
    1113
    Thought that ditty went:
    "Henrys, Farads, Lenz, and Telsa too-
    What would I do without you?
    Spend my daze in quiet repose
    better hit the books - I suppose..."
    Experience is the BEST Teacher. Is that why it usually arrives in a shower of sparks, flash of light, loud bang, a cloud of smoke, AND -- a BILL to pay? You usually get it -- just after you need it.

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