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  1. #1
    Join Date
    Aug 2003
    Posts
    12

    Unhappy Staggering motors

    Hello.
    First of all: Thank you for this wonderful site and all the work CNC admin performs.
    I've been a member for some time now but this is my first posting. A short background: My electronic knowhow is limited to my radio amature activity and some. Last year I got hold of a 3-axial CNC used for learning purpose at a technical school. The machine was produced in Norway in mid 80's and the company dosn't excist anymore. No drawings, no info of anything just a machine that didn't work. The driver units for each axis doesn't receive step/dir signals. Anyway, after a lot of experimenting I've decided to change the drivers. I bought 3 of this kit: http://www.electronickits.com/kit/co...tor/ck1405.htm to go with the internal power supply, about 15,7 volts. I will run the machine from PC parallell port. The motors are:
    Superior Electric, Slo-syn 53oz, 200 steps, 3.8 A, 1,25 volts, 6 wire, type M061-FD08 (hope I remember this correct). I've used a current limiting resistor at 4 ohms ( parallell 6x27ohms, each 15watts ). I haven't been able to find the right drawings for the motors, but measured the winding recistance to 0,4 – 0,8 – 0,4 ohms. I've connected the wires in all possible ways, but the motors won't move the axis. Just a lot of staggering. I begin to think the Kit isn't suitable?? for these kind of motors. I tried a unipolar step motor from a laser printer and it worked fine, think the windings were 12,5 and 25ohms, voltage and ampere unknown. "Fair" deal of torque when the motor was running. The Kit has two options, internal or external pulses. There is a variable resistor on the Kit that allowes variation of the internal puls frequency. I'm obviously doing something seriously wrong here, and my electronic knowledge is not all that great. Anybody have any suggestions to get me started in the rigth dir Why are some motors staggering with little or no torque at all, while some are quite good?
    viktorM

  2. #2
    Join Date
    Mar 2003
    Posts
    6855
    Thanks for joining the site.

  3. #3
    Join Date
    Apr 2004
    Posts
    169
    Are the MOSFETs on the driver board hot when trying to drive your motor ?

  4. #4
    Join Date
    Feb 2004
    Posts
    56
    Hey,
    The website says it's for unipolar motors only. It appears that your 6 wire motors should work, just depends on how they are wired I guess.

    It appears that this driver board you have is not a microstep drive, nor will it allow high motor supply voltages. I speak from experience here. I've got an old Supertech 4 axis stepper cnc system, setup for 12V. It is pathetic. I'm affraid you will not be pleased with the performance of your system, as I wasn't pleased with mine.

    The nature of steppers is to loose steps when the load is higher than the torque of the motor. Your 53oz in motors are going to have a hard time driving anything of any weight without loosing steps. For steppers to remain accurate, the motor needs to have more torque available than it will ever need on it's application. Finally, bipolar motors of the same size have much more torque than a unipolar. I'm not familiar with your machine, but I would be looking at bipolar 200oz in + at a minimum. If you need more than one person to move your whole machine, then 300 oz in + would be recommended.

    Furthermore, you are going to need a better driver to get any decent performance out of any motor. At a minimum, check out Xylotex bipolar micro step drives or better yet get some Geckodrives. I always hear about people using 20 - 25X the rated voltage on the motor for the DC supply. With Geckos, the right sized power supply for your app, and decent software (Mach2) you will have those motors flying smooth as silk at 60+ IPM, rather than a jerky, rough, unreliable 10 IPM that you might get from your existing setup.

    I ditched steppers all the way, and I'm currently building a Gecko DC servo based system for an Emco Turn 120 cnc lathe (big in the educational field as well). Do some research, Geckos and Xylotex have GREAT support for thier products as well as tons of users that can help you. You are going to be on your own with your existing stuff. Good luck.

  5. #5
    Join Date
    Aug 2003
    Posts
    12
    Thanks for replying folks. Yes I had a problem with the internal puls generator and deactivated it. The motors ran much smoother, but still there was something, and you'll never guess what. In the heat of things I had forgotten something so stupid that I can't believe it's possible. I forgot to grease the threads for the axis. Can you belive it!! I had oiled everything else but the treads. I was so focused on the correct coil windings and the parameters in the TurboCNC that I forgot the basics. I'm learning the hard way (chair)
    viktorM

  6. #6
    Join Date
    Apr 2004
    Posts
    169
    From the EMC Handbook at http://emc.sourceforge.net/Handbook/Handbook.html
    The documentation does hint that you can you can change the mapping - it's probably hidden in a config file some where.

    IO Pin Function Function Function Function
    Step/Dir Quadrature Two phase Four phase
    D0, pin 2 X direction X CW X Phase 0 (P19) X Phase 0
    D1, pin 3 X clock X CCW X Phase 1 (P13) X Phase 1
    D2, pin 4 Y direction Y CW Y Phase 0 (P19) X Phase 2
    D3, pin 5 Y clock Y CCW Y Phase 1 (P13) X Phase 3
    D4, pin 6 Z direction Z CW Z Phase 0 (P19) Y Phase 0
    D5, pin 7 Z clock Z CCW Z Phase 1 (P13) Y Phase 1
    D6, pin 8 A direction A CW A Phase 0 (P19) Y Phase 2
    D7, pin 9 A clock A CCW A Phase 1 (P13) Y Phase 3
    C0, pin 1 B direction B CW B Phase 0 (P19) Z Phase 0
    C1, pin 14 B clock B CCW B Phase 1 (P13) Z Phase 1
    C2, pin 16 C direction C CW C Phase 0 (P19) Z Phase 2
    C3, pin 17 C clock C CCW C Phase 1 (P13) Z Phase 3
    S3, pin 15 X/Y/Z/ lim + X/Y/Z/ lim + X/Y/Z/ lim + X/Y/Z/ lim +
    S4, pin 13 X/Y/Z/ lim - X/Y/Z/ lim - X/Y/Z/ lim - X/Y/Z/ lim -
    S5, pin 12 X/Y/Z/ home X/Y/Z/ home X/Y/Z/ home X/Y/Z/ home
    S6, pin 11 Probe Probe Probe Probe
    S7, pin 10 spare spare spare spare

  7. #7
    Join Date
    Sep 2005
    Posts
    197
    Hey Viktor CNC is the mill you got of the type Spes Produkt. SP CNC. If so I got a similar type. Just got in contact with one of the folks that build this thing. And He gave me some information. do you have your old drives for that machine.

  8. #8
    Join Date
    Aug 2003
    Posts
    12

    Smile CNC from Spes Produkt AS

    Hello and thank you for replying to this thread. Yes the machine I got is made from Spes Produkt and I belive I still have the original drivers some where. Is amazing to hear that someone has got a similar type of machine. Would be very interesting to hear more about that and what kind of information the designers provided.
    viktorM

  9. #9
    Join Date
    Sep 2005
    Posts
    197
    Here is a picture of the beuty.I will come whit more info tomorrow but now I have to leave my computer. You could also send me a mail (Saa kan vi ta det paa norsk)
    Attached Thumbnails Attached Thumbnails CNC router2.jpg  

  10. #10
    Join Date
    Aug 2005
    Posts
    13
    I want to have 3 * stepper motors of 640 oz/ inch (www.homeshopcnc.com) what do you think of it?
    Will I be able to cut iron with it?
    or any other steel?

    tnx a lot
    Toon Goris

  11. #11
    Join Date
    Sep 2005
    Posts
    197
    I have not used this machine jet so I'm not shore how bad og good this machine is.
    But if any others out there got one of these I Have some real interesting info.
    My mill is Serie number 1143-1 model Sp-fres 22.0101 Sp Fres/K boremaskin
    If you look at the picture the connection Pin1 is Bottom rigth Pin2 Bottom left...
    Pin 10 x direction
    Pin12 xstep
    Pin14 Y direction
    Pin16 Y step
    Pin18 z direction
    Pin 20 Z step
    All is TTL(0-5V)
    Pin 23 have to be connected to 0V
    Pin 21 have to pulse from 0V to 5V and back again for each step/direction puls
    (I don't know why it is like this. He kalled this Latch puls
    But the engineer who buildt it belived that The steppers would work If Pin 21 was connected to 0V have not tried this.)
    Pin 1,2,25 and 26 is 0V
    Attached Thumbnails Attached Thumbnails HPIM3903.jpg  

  12. #12
    Join Date
    Apr 2004
    Posts
    678
    So this is where the other Norwegians hang out?

    Nice to see others joining. That brings the count to 5 that I know of.

    @Viktor: 73 de LA8BKA

  13. #13
    Join Date
    Aug 2003
    Posts
    12

    Greetings!

    Hello to you all.
    Nice to hear that there are more norwegian members around. For a while I thought I was the only one (maybe I was)

    When I get things up and running I will start posting pictures for you guys.

    @einar: 73 de LA3NJA
    viktorM

  14. #14
    Join Date
    Jun 2006
    Posts
    7

    Re: Greetings!

    Quote Originally Posted by viktorcnc View Post
    Hello to you all.
    Nice to hear that there are more norwegian members around. For a while I thought I was the only one (maybe I was)

    When I get things up and running I will start posting pictures for you guys.

    @einar: 73 de LA3NJA
    Hi victorcnc...
    Yeah, I know... 10years later... But I just got hold of a similar SP-FRES 22.0101 without software and "the box"...
    How did yours turned out?
    I'm considering changing it to use Gecko - any other suggestions?

    Patrick, Fredrikstad, Norway

  15. #15
    Join Date
    Sep 2005
    Posts
    197
    Quote Originally Posted by PMoe View Post
    Hi victorcnc...
    Yeah, I know... 10years later... But I just got hold of a similar SP-FRES 22.0101 without software and "the box"...
    How did yours turned out?
    I'm considering changing it to use Gecko - any other suggestions?

    Patrick, Fredrikstad, Norway
    Hi havent been posting here for a qouple of years. The SP mill I had was retrofitted by a friend with new sepper motors and cotroller board from hobbycnc.com I really do not know where the machine is today. I did move on to a emco cnc and then to a Maho machine that I retrofitted with a professional Fagor8055MC controller. So may years since I left the stepper motors but it is a great start for the cnc hobby. Sorry I do not have much to help here.

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