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  1. #1

    Question Wooden Octagons

    How do I cut out wooden octagons?

    I have a chop saw and table saw to work with.

    I want each octagon side equal. I want the octagon cut out of a piece of 3 3/4"W x 3 3/4"H wood.

    Do I cut the diagonal sides at 45 degrees or something else?

    How do I map it out?

    If I can get the octagon cut, can't I use that to make more? As in, using it for a template for later use.

    Need help, please.

    :drowning:
    http://www.skullcrafts.com

  2. #2
    Join Date
    Apr 2008
    Posts
    2
    you need to make 67.5 degrees cuts with the tablesaw in both sides of the wood when you assemble them you get an octagon.

  3. #3
    Quote Originally Posted by rriveraz_mty View Post
    you need to make 67.5 degrees cuts with the tablesaw in both sides of the wood when you assemble them you get an octagon.
    I don't want to assemble them, I want a one piece octagon and then use that piece as a template for subsequent octagons. So do I set the saw at 67.5 anyway? I would assume that using a miter saw is better suited for cutting them out?

    I have 3 3/4" squares to work with here, just trying to figure out how to make the squares into octagons.

    http://www.skullcrafts.com

  4. #4
    Oh and just for an example of what I'm talking about, the following picture will illustrate what I'll be using them for. The octagon is not equal on all sides however. I want to get them that way...these were cut at 45 degrees (er...the diagonal cut). I have 4 sides equal and 4 sides that are too long.

    http://www.skullcrafts.com

  5. #5
    Join Date
    Jan 2008
    Posts
    17
    test

  6. #6
    Join Date
    Feb 2007
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    20

  7. #7
    Join Date
    Jan 2008
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    17
    see file
    Attached Files Attached Files

  8. #8
    Join Date
    Jan 2008
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    17
    I can draw the octagon smaller if you want

  9. #9
    Join Date
    Mar 2008
    Posts
    11
    On a 3.75 inch square, mark 1.1 inches from each corner and clip the corners to the marks. That will cut the original sides to 3.75-1.1-1.1=1.55 and the clipped corner sides will be of length 1.1*1.414...=1.555.. (If you really care, you could cut to 1.098 inches instead to get closer to equilateral, but wood usually can't hold that kind of precision.)

  10. #10
    I guess maybe I'm not making myself clear enough, I apologize.

    I don't need to know how to make an octagon. I need to know how to cut an octagon out of wood. What degree angle do I need, what dimensions, etc.

    What is 1.1 inches? There is no "point" anything on any rule I have.
    http://www.skullcrafts.com

  11. #11
    Join Date
    Mar 2008
    Posts
    11
    Quote Originally Posted by Skullcrafts View Post
    I guess maybe I'm not making myself clear enough, I apologize.

    I don't need to know how to make an octagon. I need to know how to cut an octagon out of wood. What degree angle do I need, what dimensions, etc.

    What is 1.1 inches? There is no "point" anything on any rule I have.
    1.1 is between 1 1/8 and 1 3/32 you'll probably be ok using either of those depending on your tolerances.

    The side length of the octagon will be 1 9/16, so if you have a combination square (or other similar tool) that you can slide along the corner till a 45 degree line has that length, then mark and cut.

  12. #12
    Join Date
    Mar 2003
    Posts
    35538
    .1 = ~13/128"
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

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    http://www.thecncwoodworker.com/2010.html

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  13. #13
    Okay, I'll try that and see where I'm at. Thanks for the info.
    http://www.skullcrafts.com

  14. #14
    Join Date
    May 2007
    Posts
    781
    You could try somthing like this.

    The more perfect the starting square, 90° corners and the two dimensions the same the better. They should fit into the V in the fixture with no noticable movement.
    Attached Thumbnails Attached Thumbnails Octagon Fixture.gif  

  15. #15
    Join Date
    Aug 2005
    Posts
    231
    If you're still looking for ideas, I do this for 1-off simple parts I need to cut... Download the Emachineshop program (www.emachineshop.com) and install it. It's free, and it's a super-simple CAD program. Draw your block, draw the shape in the block, then print it 1:1 scale, and tape it to your part. Cut to the lines, and you're good. I'm guessing (or suggesting?) you'll need to make a small jig to hold the block that close to the blade to avoid lopping off a finger or two...

  16. #16
    Join Date
    Feb 2008
    Posts
    586
    Here's what I'd do:

    Make sure your square piece is 3 3/4" on each side, and make sure its square.

    Mark the center of the square by penciling diagonals from each corner

    Use a compass to make a circle touching each of the four sides

    Use a combination square to make a 45° lines touching the circle you sketched

    Cut the corners to the lines.

    Voila!

    Do you think that would be precise enough for you?

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