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IndustryArena Forum > CNC Electronics > Stepper Motors / Drives > Microstepping driver too easy.
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  1. #1
    Join Date
    Jul 2003
    Posts
    246

    Microstepping driver too easy.

    Making unipolar microstepper driver now too simple.

    What you want? How much amper, how much volts ? Which microstep number?

    Don't worry by MCR1207 hybrid.

    1) Design step.

    Load the MCR.exe and run it.

    This program want some informations about your stepper motor.

    Program draw the driver schematics for given motor parameters and give component list If you fill the blank data area.

    2) Building step.

    Build the given schematics by given component list.

    3) Configuration step.

    Connect the dir, enb, err and Gnd pins to RS232 port of your computer, apply the hybrid voltages and rerun the MCR.exe

    4) Last step.

    Press to program button.

    Now your motor has ideal driver. Because driver and motor matched.

    com/Programlar/MCR.exe

    32 microstep low rpm demo film

    4 microstep high rpm demo film

    MCR1207 read motor currents and calculates pwm value with digital signal processsor in the real time.

    MCR1207 electronic hybrid circuit coming soon.

    Price? Surprise.
    Attached Thumbnails Attached Thumbnails Hybrid.jpg  

  2. #2
    Join Date
    Jul 2003
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    246
    Pcbs finished.

    Now I am looking cheap coating material for the hybrid circuit.
    Attached Thumbnails Attached Thumbnails MCR1207-1.JPG  

  3. #3
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    Jul 2003
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    246
    First two cards completed but now i have big problem.
    I don't know how I can coat this circuit.

    Any idea?
    Attached Thumbnails Attached Thumbnails Hybrid-1.JPG  

  4. #4
    Join Date
    Aug 2006
    Posts
    2758
    Quote Originally Posted by bunalmis View Post
    First two cards completed but now i have big problem.
    I don't know how I can coat this circuit.

    Any idea?
    Hello;

    Try http://www.masterbond.com/produse/produse_pe.html . I will continue searching for other options.

    Best regards,

    Kreutz.

  5. #5
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    Aug 2006
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    2758

  6. #6
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    Jul 2003
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    246
    Thank you Kreutz,

    But I can not find this products in my country.
    Attached Thumbnails Attached Thumbnails shiyong2.jpg  

  7. #7
    Join Date
    Aug 2006
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    2758
    Material Property Considerations


    1. Cured Epoxy Coefficient of Linear Expansion (CTE) match to Solder Joint interconnects, Sn63Pb37 (21ppm/°C) - Pb95Sn5 (29ppm/°C), 65% to 70% silica filler.
    2. High Glass Transition (Tg) to achieve all product storage life temperature requirements (Minimum Cured Epoxy Tg ≥ Substrate Tg; FR4 = 120°C to 135°C, BT/Enhanced FR4 = 170°C to 185°C).
    3. High adhesion properties to BCB passivation and to LPI solder masks.
    4. Low Ionics < 100ppm total Halides.
    5. Low Viscosity and Fast Flow rate, with flow capability to 50mm (2mil) minimum gap size.
    6. Low warpage, low shrinkage matrix.
    7. Minimal moisture absorption.

  8. #8
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    Aug 2006
    Posts
    2758
    Quote Originally Posted by bunalmis View Post
    Thank you Kreutz,

    But I can not find this products in my country.
    Hello;

    It is not the same encapsulating individual components (resistors and capacitors) as encapsulating a PCB + solder + soldermask + already encapsulated components, the encapsulation/potting process and materials are different.

    Why don't you sell the boards without encapsulation? Whoever could reverse engineer your boards could also design them themselves.

    Regards,

    Kreutz.

  9. #9
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    Jul 2003
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    246
    I want same as hybrid type product.
    Professional seem importand for me.

    Like this
    Attached Thumbnails Attached Thumbnails Hybridcircuit.jpg  

  10. #10
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    Aug 2006
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    2758
    Quote Originally Posted by bunalmis View Post
    I want same as hybrid type product.
    Professional seem importand for me.
    Info: http://www.chipscalereview.com/9803/wong2.htm

    Material: http://www.sanyu-rec.jp/e-denzai/den06.html

  11. #11
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    Jul 2003
    Posts
    246
    Three MCR1207 hybrids working on the pcb router.

    Microstep mode: 10
    Current set 1.5A

    Video link http://www.bikomak.com/Avi/Pcb_Cnc.wmv

  12. #12
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    Aug 2006
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    2758
    Congratulations!.

    Did you ever get the encapsulation done?

    Best regards,

    Kreutz.

  13. #13
    Join Date
    Jul 2003
    Posts
    246
    Thanks.

    Not yet. But i tried 3 card.

    I used cellulosic varnish but I dont liked.

  14. #14
    Use aluminum oxide filler epoxy. It is heat-conductive and extremely abrasive in case someone wants to scrape it away to see what's inside.:-)

    Mariss

  15. #15
    Join Date
    Apr 2007
    Posts
    1955
    Hi - I don't want to make this a commercial hype here or anything, but if anyone needs help with the sanyu-rec products, I rep for them in North America. Just send me a pm.

    There are quite a large number of good conformal coating materials on the market from many suppliers.

  16. #16
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    Aug 2006
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    2758
    Quote Originally Posted by harryn View Post
    Hi - I don't want to make this a commercial hype here or anything, but if anyone needs help with the sanyu-rec products, I rep for them in North America. Just send me a pm.

    There are quite a large number of good conformal coating materials on the market from many suppliers.
    Good to know, I will be contacting you in the near future.

    Best regards,

    Kreutz.

  17. #17
    Join Date
    Jan 2009
    Posts
    25
    Quote Originally Posted by bunalmis View Post
    Three MCR1207 hybrids working on the pcb router.

    Microstep mode: 10
    Current set 1.5A

    Video link http://www.bikomak.com/Avi/Pcb_Cnc.wmv
    Bunalmis,
    Could you post the schemantic of this driver? and then everybody have chance to learn.

  18. #18
    Join Date
    Jul 2003
    Posts
    246
    I add the driver schematics and two video link. But firefox cant open these video. (Before opening save these file)

    Video1

    Video2
    Attached Thumbnails Attached Thumbnails Driver.JPG  

  19. #19
    Join Date
    Jan 2009
    Posts
    25
    Quote Originally Posted by bunalmis View Post
    I add the driver schematics and two video link. But firefox cant open these video. (Before opening save these file)

    Video1

    Video2
    Bunalmis,
    Thanks for your schematic. Main tasks are take care by MCR1207. How much for one set MCR1207? When and where we can buy it?

  20. #20
    Join Date
    Jul 2003
    Posts
    246
    Hybrids not tested for very hard conditions. (100v 10A driver).
    Normaly hybrid functions independent from driver voltage and motor current.
    But i must give sample large power driver schematics for designer.

    Price not determinated.

    I am working on Cnc pcb machine (you see at the video) and my all time finish.

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