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  1. #1
    Join Date
    Feb 2007
    Posts
    158

    Drilling Deep

    Hey guys.
    Need some suggestions on tooling.
    I am drilling 5/8 and 3/4 holes in 1/2" A36, then move down thru that hole and drill thru another plate 5" below it. These are weldments, so the plates aren't straight and the drills want to walk.
    Does anybody have a good tool for doing this that will keep holes aligned?
    I don't want to index the part.
    Heres a model.
    Attached Thumbnails Attached Thumbnails 3001.jpg  
    I hate deburring.....
    Lets go (insert favorite hobby here)

  2. #2
    Join Date
    Apr 2004
    Posts
    353
    If you could find some long center drills to center drill the bottom holes after the first holes are drilled. And just get a couple long-series HSS drills. That's what I would do anyway.

  3. #3
    Join Date
    Feb 2008
    Posts
    183
    A eazy way to fix it is to incorparate drill bushings into your fixturing, if you are using a fixture that is . Just a thought.
    Just push the button,what's the worst that could happen.

  4. #4
    Join Date
    Feb 2006
    Posts
    1187
    Sure , flip it over!

  5. #5
    Join Date
    Feb 2007
    Posts
    158
    Quote Originally Posted by laka View Post
    If you could find some long center drills to center drill the bottom holes after the first holes are drilled. And just get a couple long-series HSS drills. That's what I would do anyway.
    Thats what I am doing now, problem is at that length, with a skewed part, even center drill will walk some, which causes drill to lead off.


    And Yes, we are using a fixture, but drill bushings wont help that far above surface.

    And if you read my post, I don't want to index the part.
    I hate deburring.....
    Lets go (insert favorite hobby here)

  6. #6
    Join Date
    Oct 2006
    Posts
    669
    I'm thinking some kind of core-drill or one of those insert-drills used for hogging on a lathe

  7. #7
    Join Date
    Jun 2007
    Posts
    3757

    Lightbulb Sorry I can't help

    I recently was drilling 3/4" holes 36" deep at 1 1/4" IPM with no problems, but your application can't use this technology, but your jig could have a second hardened drill guide just above the second hole.
    Super X3. 3600rpm. Sheridan 6"x24" Lathe + more. Three ways to fix things: The right way, the other way, and maybe your way, which is possibly a faster wrong way.

  8. #8
    Join Date
    Feb 2007
    Posts
    158
    Quote Originally Posted by neilw20 View Post
    I recently was drilling 3/4" holes 36" deep at 1 1/4" IPM with no problems, but your application can't use this technology, but your jig could have a second hardened drill guide just above the second hole.
    Now there's an Idea!
    36" deep...sonabgun!!
    Lol, That would fall under "can't get there from here!"
    I hate deburring.....
    Lets go (insert favorite hobby here)

  9. #9
    Join Date
    Mar 2006
    Posts
    2712
    Neil's method (second drill bushing) will work if it can be included in the fixture. Also, his 3/4" dia. hole 36" deep is entirely possible. I've done .625" dia. hole 28" deep without a gundrill as well. Old farts tricks. lol

    Dick Z
    DZASTR

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