Well my local machine shop is dragging feet on this project so I'm shopping around...
Quantity 25-50 depending on price...
Material 6061-T6
Tolerance isn't all that important so lets say +/- .005"
Here is a rough idea of what I'm looking for, this is not the final design and many of the measurements will be slightly different but it's a good overall representation...
The biggest change that will complicate machining is that grooves will be almost twice as deep on the final piece...
I do have detailed drawings of the final design that can be provided to those interested in quoting...