586,075 active members*
4,360 visitors online*
Register for free
Login
Results 1 to 16 of 16
  1. #1
    Join Date
    Sep 2003
    Posts
    1469

    Rolled or Ground ball screws

    How can you tell by looking at them if it is a Rolled or a Ground ball screw?

    Also why does some have two ball tubes and others one tube?

    No name or part number on this so I can't identify.

    Hager
    Attached Thumbnails Attached Thumbnails Bearing2X.jpg   Bearing3X.jpg  

  2. #2
    Join Date
    Mar 2003
    Posts
    4826
    A ground ballscrew will be extremely smooth in the balltrack. I would say in your closeup picture, that this one is rolled, because I can see lines, unless it is just grease lines.

    As for the number of ball return tubes, I don't know if there is a hard and fast rule that the manufacturers follow, but I don't believe that it matters how many there are. Of course, a multi-start screw will need a seperate tube for each track.
    First you get good, then you get fast. Then grouchiness sets in.

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  3. #3
    Join Date
    Dec 2003
    Posts
    24221
    I would have said it was ground, the rolled ball screw by Nook and a some others have a give-away ridge on the very top (non bearing area) of the thread, which has the appearance of a non-machined look.
    Al
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  4. #4
    Join Date
    Sep 2003
    Posts
    1469
    Yes there are grease lines where I wiped it off. And all surfaces have a fine grinding pattern finish. I have seen one bearing that I suspect was rolled and it had a turned up lip on each side of the ridge liked it was pushed up, during manufacturing, this one doesnt have it. So I'm thinking it's ground.

    Are there advantages to a multi-start screw?

  5. #5
    Join Date
    Nov 2004
    Posts
    260
    I agree dose not look like the rolled screws I have seen.
    Multistart Screws are often found on screws with a high pitch.
    Picture two equal dia. screws one with 4 TPI the other 1 TPI due to
    the geometry the 4 TPI would have much more contact surface then
    the 1 TPI with equally long nuts reducing the load rating significantly.
    There would also be much wider spaces between the threads on the 1 TPI.
    To fix this 3 more Threads could be added inbetween the 1TPI to gain both
    surface area and load rating.
    You end up with a 1 TPI 4 start screw.

  6. #6
    Join Date
    Sep 2003
    Posts
    1469
    I get it Torsten, looking closer I realize that it is a multistart screw and therfore has a higher pitch. That's why there are two ball tubes.

    I will be using this on my Z axis so lifting a 1 3/4 hp Porter Cable router won't be a problem. But the height accuracy will suffer for some unknown amount.

  7. #7
    Join Date
    Sep 2003
    Posts
    1469
    Correction:

    I thought about it more and wrapped a string around the screw and there is only one start, because the string didn't skip any turns.

    Measured the travel of bearing for one turn, and it moved 0.200" or 5 threads per inch. That's half of my old acme 10, so it's not too bad.

    So, the pitch is finer than a two start screw, which is good. Plus it uses two sets of balls for more weight handeling capabilities. And meaby less backlash???

    Hager

  8. #8
    Join Date
    Mar 2003
    Posts
    4826
    I don't think two or more return tubes will give less backlash, because the nut itself would (most likely) have been ground right through (nonstop), which would make the entire track symmetric. They would actually have to displace the ball race (axially) in the zone of the second tube, in order to attain some kind of preload factor.
    First you get good, then you get fast. Then grouchiness sets in.

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  9. #9
    Join Date
    Nov 2004
    Posts
    260
    That is possible some have the ballraces ground slightly offset for
    backlash free operation.
    The Ballnut I have came in 2 configurations a regular shorter version with
    one return tube and a longer version with 2 return tubes.
    The longer version had a much higher load rating on the same screw.
    I think the 2 return tubes are meant to prevent the balls from crowding up
    on a longer tube.

  10. #10
    Join Date
    Sep 2003
    Posts
    1469
    This ball screw has a 6 layer clutch on the end of the shaft that is adjustable for load. Why would someone want to put a drag clutch on a ball screw?

    Is there any advantage in leaving it on and using it on a CNC machine. Havent heard any discussion on clutches.

    Hager
    Attached Thumbnails Attached Thumbnails BearingClutch.jpg  

  11. #11
    Join Date
    Mar 2003
    Posts
    4826
    Is that the drive end? Maybe its a safety overload so you can "safely" run the table right into a hard stop, and really screw up the position information
    First you get good, then you get fast. Then grouchiness sets in.

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  12. #12
    Join Date
    Sep 2003
    Posts
    1469
    No, the drive pulley is on the other end.

    When the two ends are bolted down the clutch/brake puts a certain amount of drag on the screw for some reason. Don't know why.

    Hager
    Attached Thumbnails Attached Thumbnails BearingPulley.jpg  

  13. #13
    Join Date
    Dec 2003
    Posts
    24221
    I wonder if they were originally used with stepper motors, There used to be a practice of damping the response of steppers by various means, to reduce the 'settling' time or ringing when a step was taken, for e.g. SloSyn used a viscous damper to achieve this.
    There were other means used, including electronic and mechanical, to provide a resistance to the output.
    Al
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  14. #14
    Join Date
    Sep 2003
    Posts
    1469
    Al,
    That sounds reasonable. If there is space think I'll just leave it on and try it with and without damping, to see if there is any noticable difference.

    Thanks

    Hager

  15. #15
    Join Date
    Dec 2003
    Posts
    24221
    Hagar, If you have a constant apreciable load, you probally will not need it, it was used I believe on steppers that came to rest with no load attached. I have an old SloSyn manual that shows the effects in depth, with typical waveforms etc of before and after use of dampers. It is beneficial if you don't need it as a damper causes some loss of torque and speed.
    Al
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  16. #16
    Join Date
    Sep 2003
    Posts
    1469
    For sure the Z Axis will have a constant and appreciable load. So that piecs is history.

    Thanks for all the input. :cheers:

    Hager

Similar Threads

  1. Ballscrew Basics
    By Swede in forum Linear and Rotary Motion
    Replies: 138
    Last Post: 04-25-2024, 08:37 AM
  2. Revolutionary Linear Drive System
    By allanconway2 in forum Polls
    Replies: 74
    Last Post: 08-13-2020, 12:19 PM
  3. Ball Screws & Nut Advice
    By coolman in forum Uncategorised MetalWorking Machines
    Replies: 1
    Last Post: 12-24-2004, 03:29 PM
  4. Correct Pre-loaded on Ball Screws?
    By Willyb in forum Uncategorised MetalWorking Machines
    Replies: 3
    Last Post: 12-09-2004, 04:09 PM
  5. Z-Axis and Ball Screws
    By samualt in forum DIY CNC Router Table Machines
    Replies: 15
    Last Post: 01-10-2004, 09:10 PM

Posting Permissions

  • You may not post new threads
  • You may not post replies
  • You may not post attachments
  • You may not edit your posts
  •