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IndustryArena Forum > Community Club House > Chipping melamine edge during a cut.
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  1. #1
    Join Date
    Feb 2004
    Posts
    2337

    Chipping melamine edge during a cut.

    I am cutting melemine laminated chipboard ( 16mm) and it is chipping along the bottom edge of the board. I am using a 1/8th straight bit. The bit is new and sharp.

    It has been suggested I use a chip breaking bit after my initail cut but that sounds like it would be impractical for me since I dont have a tool changer and dont really want to do the same cutpath a second time.

    Any suggestions.
    Being outside the square !!!

  2. #2
    Join Date
    Mar 2003
    Posts
    6855
    You could try to apply tape, or if you can score the bottom before you cut through that would work to. I use to work at a exhibits company building exhibits, usually routing did'nt cause chipping but cutting with a saw blade did, depending on the type of blade used.

  3. #3
    Join Date
    Apr 2003
    Posts
    470
    How about taking a finishing pass? Have you tried a spiral endmill? (That'd move the chipping to the top maybe.) Climb cutting? (on a finishing pass that'd probably not chip out on both sides. I've cut a little of this stuff and thats what I ended up having to do.
    Nathan

  4. #4
    Join Date
    Mar 2003
    Posts
    6855
    They do sell a special bit the cuts up and down, for melamine.

    "Three flutes upcut & three flutes downcut. This tool was designed with extremely high feed rates in mind. Primary usage on double laminated particle board. Secondary usage suitable for finish cuts in solid wood and other dense materials."

  5. #5
    Join Date
    Mar 2003
    Posts
    35538
    You need a compression spiral, Benny. I use these at work. http://www.vortextool.com/standard/p...fm?groupID=273

    You can find cheaper ones, but these are the best I've used.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  6. #6
    Join Date
    Mar 2003
    Posts
    35538
    Do you have to use a 1/8" bit? A larger bit will probably cut cleaner due to less deflection and chatter.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

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