I've designed a CNC moving table i'm looking to build in the coming year for 3d foam work primarily for themeing. I may cut some harder materials but it's not high precision work. A tolerance of 1 or 2 mm is fine seeing most things will be sanded and coated with epoxy or other hard coatings.
Here's a brief description of the design. ALL COMMENTS WELCOME!
The work size is 3m(X) x 1.5m(Y) x .9m (z) and it runs on dual V wheels on 1" angle iron@ spot welded to the rails at 45 degrees. I'll use stepper motors on all axes and rack and pinion on X and Y with a ball screw on the Z axis.
I initially tried to adapt the Mechmate design to have a deep Z but found I was stretching the concept. The moment arm and inertia of the Z axis would have tended to tip the Y car up. I needed to capture the Y car solidly with 4 dual-vees.
The Moving table seemed to preset a simple solution and I could then ignore the weight of the gantry. Actually, the heavier the better. The only moving piece is the Y carriage and Z axis.
In keeping the moving table separate and relying on bolting it to the concrete slab, simplifies the steel structure. Each upright has 3 bolts to the slab and the moving table frame 6. It complicates installation a bit but cuts down on steel work.
I've uploaded a few images of the sketchup prelim. model.
David