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  1. #1
    Join Date
    Jan 2006
    Posts
    333

    home shops and saws

    Morning all. I have been cutting alum plate with a table saw and had a few kickbacks that really scared the sh*&t out of me. What kind of saws do you guys use to cut alum plate and steel plate

    mark

  2. #2
    Join Date
    Feb 2009
    Posts
    6028
    a band saw, or get it pre-cut.

  3. #3
    Join Date
    Mar 2003
    Posts
    35538
    Make a sliding cutoff sled for your table saw, and it'll be much safer.
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  4. #4
    Join Date
    Apr 2008
    Posts
    6
    If you're cutting metal frequently, you really need to invest in a good bandsaw. My favorite saw is my vertical Roll-in ... a multi-purpose saw which has a nice big table for flat stuff and it does a great job doing cut-offs on long stuff too. I have a horizontal Wellsaw and a vertical 14" Powermatic but rarely use either as 99% of time my Roll-in does the job.

  5. #5
    Join Date
    Nov 2009
    Posts
    13

    Saw blades

    I had a high quality Freud narrow kerf wood blade with lots of teeth (84?) on my table saw for years and had no problems with kickback until I replaced it with a Milwaukee blade specially designed for aluminum when I had 200' of 1/2" aluminum to cut. The new blade was really scary! Chucked parts across the shop a couple of times before I scrapped the new $65 blade and went back to the old one. The cuts on the table saw have a much better surface than using my bandsaw. Just cut 500 parts from 3" x 1/4" angle with my poor sadly abused Makita chopsaw with a really nice wood blade on it. Much faster than a bandsaw and really nice cuts, accurate to length too, since I built a saw bench for it. Just have been spraying the blade with a shot of WD40 every few cuts.
    Jon

  6. #6
    Join Date
    Jan 2006
    Posts
    333
    Thanks for the answers guys. I think I am going to buy a bandsaw. Does anyone have any experience with Grizzly industrial. I was looking at this saw

    http://www.grizzly.com/products/Vert...Bandsaw/G0621X

    mark

  7. #7
    Join Date
    Dec 2008
    Posts
    319
    Quote Originally Posted by fourperf View Post
    Thanks for the answers guys. I think I am going to buy a bandsaw. Does anyone have any experience with Grizzly industrial. I was looking at this saw

    http://www.grizzly.com/products/Vert...Bandsaw/G0621X

    mark

    Not sure where you are from but there is plenty of American made iron available. That would be my first choice over a Chinese bandsaw!

    Tim

  8. #8
    Join Date
    Jan 2007
    Posts
    1389
    Quote Originally Posted by behindpropeller View Post
    Not sure where you are from but there is plenty of American made iron available. That would be my first choice over a Chinese bandsaw!

    Tim
    +1

  9. #9
    Join Date
    Mar 2004
    Posts
    439
    +2 and I also second the Roll-in bandsaw. Sure the table doesn't tilt on the model I have, but it is so handy to have a vertical bandsaw that also functions in the same manner as a horizontal cut-off bandsaw. I need space efficiency as I have to play "tetris" in my shop (many things are on wheels) as I have more machines than space...
    http://www.rollinsaw.com/band_saws/E...l_band_saw.htm
    Found mine at a local used machinery dealer for a steal - it hadn't sold because it was missing the table - but I made a custom t-slotted table for it that is more versatile than the original. I bought the whole saw for less than half the cost of the replacement table from Rollin...
    There are great deals out there on american made machines - you just need to find them.

    Keith

  10. #10
    Join Date
    Dec 2003
    Posts
    189

    Cool chop saw for Aluminum

    I've been using a chop saw to cut most all my aluminum strut/bar stock.

    Secret, Clamp the stock to the saw's fence with two clamps and take your time with a good carbide blade. Works sweet!
    Attached Thumbnails Attached Thumbnails Picture 496 (Medium).jpg  
    Is a sentance fragment?

  11. #11
    Join Date
    Apr 2005
    Posts
    903
    The only one I currently use (I also have a band saw) Dewalt DW872 >>> http://www.factoryauthorizedoutlet.c...FQ5cbQodI0iDag
    Worth every penny I paid!

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