Hay guys!
this is my first post over here. i am in the early research stages, planning to build my own cnc. i am pretty excited about it. this is something i have always wanted to do. i am looking for all the help and knowledge i can get.
a little about me. i have some precision machining experience. (strong arm mill, lathe, turret lathe.) as well as some cad experience. i have been working with tools and computers all my life (i build computers as a hobby). i have been a tradesman for about a decade now. going to school for engineering. i am a certified electronic technician.
here is the basic plan i have cobbled together so far.
i was looking at a gantry type system. ( i am wondering why the metal working guys use more of a moving bed system?)
i originally was planning on building the structure using extrusions from 80/20. but the cost seems a little prohibitive. i have found some surplus stuff on e bay, and that may help bring the cost down a little. i would still REALLY like to build it this way, so if anybody has any other sources for parts or a place where i can get this kind of stuff cheap; please let me know.
here was the original design for the bed frame.
after i decided that the cost was probably too high for me with the 80/20 stuff. i re designed the cnc using mdf as the main structure.
keep in mind this is still a very early rough design.
the top layer of the bed is semi-transparent so that you can see the torsion box design inside. this is to keep the bed flat and sturdy.
the idea
another important aspect to me was the ability to have a relatively small foot print. i dont have a ton of left over room in my shop. but i also want to be able to attach an extension to the front of the machine and then be able to handle standard 4'X8' sheets. the table is wide enough to take a 4' sheet. but is only 2' deep in its normal state. but i should be able to design a extra bed that could bolt up to the machine that will extend it to the full 8' length. i know getting everything to be completely flat and level will be a challenge here. but i think with "screw type" adjustable feet for the extension it should be possible to make very fine adjustments. also i am considering the use of a probe to be placed in the collet to then measure the z axis all along the table and make adjustments accordingly.
my idea here is to use a chain drive for the (x?) axis. ( the long one). this way i can simply install a longer chain once the long bed is attached and be ready to go.
also even on the short bed, ball screws that have about a 20" of travel for the x and 48" of travel for the y are pretty expensive. so hopefully the chain drive will keep costs down. i do plan on using a ball screw for the z axis, but probably chain drives on the x and y.
what i want to do
i want to be able to make lots of one of parts. or maybe some very limited production runs. (10-20 parts.)
i do however want to work with a lot of different materials.
wood
plastic
foam
aluminum
maybe steel.
from what i understand i should be able to do the above, with the understanding that i will have to work the metals much slower, particularly the steel. i have no problem with that. if on the rare occasion i need to cut something out of steel and it takes me 20hrs. to cut then thats just how long it takes.
the remaining problems so far are as follows.
i am not entirely sure how i want to set up the track system. i have seen a lot of work with aluminum and steel angle. the seems like the route i want to go. anybody have links to a system they have seen that works well?
lastly i would like to be able to use coolant for when i am cutting metal. (this would be possible with the 80/20 structure.) if there are any other options that could accommodate this please let me know.
lastly cost is the major factor here. i would like to get the basic machine up and running for around $500. i can build everything my self, the computer side of thing is no problem. the electronics for the controllers i will probably have to buy. ( i could, and have built similar things, but the ready made ones, or the kits are about the same cost a building them from scratch.) also i am patient, so i have no problem waiting until i can find the parts i need for a steel of a price.
if you read all that THANK YOU! please let me know your thoughts, any help is good help.
Justin.