Andre'B,
Thanks for spotting that- I knocked this drawing up in an hour and obviously missed it! (have changed and up- issued it).
It's a weird contract- company X is the final customer, customer Y is doing the manufacturing for company X. Company Y is subcontracting the optical coatings to us, but we are subcontracting the tooling for the coating back to company Y (we are doing the design).
Mr Wild,
Thanks for the reply. Unfortunately it's a "one off". However there are another 9 of these "one offs" (all different designs).
I've changed the design- spoke to the guy who's actualy making it last night and we came up with a "lip" solution which will hold the glass substrate half way up it's chamfered 45 and 60 deg faces (ie the metal fixture will have a step which will locate on these faces)- this should minimise the chance of chipping.
I'm still worried though- the glass will be clamped in these and heated to around 350 deg C.
I love deadlines- I like the whooshing sound they make as they fly by.