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  1. #1
    Join Date
    Dec 2003
    Posts
    383

    DC speed control problem

    Hi Guys, I picked up a used KBCC speed control, a nice, big unit which can handle 16 Amps DC output. While I was gloating, I noticed one of the components is shattered.

    It is a 600V rectifier, silicon, 25A, TO-220 package.

    Digikey does not have a direct replacement. My options are to go with either...

    1) A 25A 400V device, or
    2) A 20A 600V device

    I'm leaning towards option 1 to get the full, rated current, but perhaps option 2 would be a better choice for longevity, with a possible current derate. Any thoughts? Anyone else have a KBCC speed controller from KB Electronics?

    Swede

  2. #2
    Join Date
    Jun 2003
    Posts
    1365
    Howabout 35a 600v?
    http://www.allelectronics.com/cgi-bi...356&type=store
    here are my fav online electronics stores:
    allelectronics.com
    jameco.com
    mpja.com

    Jon.jon

  3. #3
    Join Date
    Dec 2003
    Posts
    24260
    Swede, The voltage rating for a diode should be the PIV or peak inverse voltage which is the max reverse voltage that will be present, If the voltages in the unit are not even close to 400vdc then there should be no problem. Obviously the max current is when the diode is conducting at that point the voltage is almost zero (across the diode), when the diode is non conducting the current is zero but the voltage can be maximum (reversed biased). If you have a rectifier with no smoothing the reverse voltage will be 1.4 x AC.
    With a smoothing capacitor after the rectifer then go 2x AC voltage rating.
    Al
    CNC, Mechatronics Integration and Custom Machine Design

    “Logic will get you from A to B. Imagination will take you everywhere.”
    Albert E.

  4. #4
    Join Date
    Aug 2004
    Posts
    2849
    Swede, I suspect that is part of the bridge...so either option should be okay. Option 1 will make you feel better.

  5. #5
    Join Date
    Dec 2003
    Posts
    383
    Thanks guys, I appreciate the responses. Hopefully, that's all that is wrong with this unit, I haven't even powered it up yet and won't until I replace the diode.

  6. #6
    Join Date
    Dec 2004
    Posts
    524
    Quote Originally Posted by Swede
    Thanks guys, I appreciate the responses. Hopefully, that's all that is wrong with this unit, I haven't even powered it up yet and won't until I replace the diode.
    Swede,

    Unless the rectifier is "shattered" because it was hit with a hammer, there is a good chance it exploded because of an overload. I would check the filter capacitors for short circuits before I fired it up.

    Ken
    Kenneth Lerman
    55 Main Street
    Newtown, CT 06470

  7. #7
    Join Date
    Dec 2003
    Posts
    383
    Thanks Ken, I will also check the fuses and other obvious things that I can with my limited understanding of the system. The replacement parts are inbound, I'll post the results

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