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  1. #1
    Join Date
    Jul 2005
    Posts
    340

    G42 correction problem

    Hi All ,

    I got troubles with the correction with this profile :
    Code:
    T2 M06 
    G00 X8. Z1. M08 
    G42
    G01 Z0 F0.15 
    X10.2 K-0.6 
    Z-16.527 
    X9.6 Z-17.717 
    Z-17.9 
    X18. K-0.2 
    Z-27. 
    G40 
    X20. M09
    the profile should looks like without correction , but with makes an strange undercut - anyone knows why ?
    the tool is radius 0.4mm and tip 3.
    __
    Peter

  2. #2
    Join Date
    Mar 2003
    Posts
    4826
    I'm not sure I understand the K values in your code, but one thing to check is that you need to command an XZ point that is off the part profile at the end of the cut. This lead off point should probably be on the same line as the G40 command.
    First you get good, then you get fast. Then grouchiness sets in.

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  3. #3
    Join Date
    Dec 2008
    Posts
    3136
    I understand the K-value being a incremental move forming a chamfer

    but putting the G40 where it is is bad, it is cancelling the tool nose radius, and will gouge the part by whatever amount you have set in the comps page

    As HuFlungDung says
    Code:
    Z-27. 
    G40 X20. F1.0
    M09
    Just make sure that the X-diameter move off the part is more than twice the tool nose radius.
    G40 X19. F1.0 ( is the closest X for R0.4 tip )( tool moves X0.2 on the G40 line)

  4. #4
    Join Date
    Jul 2005
    Posts
    340
    it is an outside profile , and my problem isn`t at the end of the profile , look at the photos, the first one is without the correction , and the part should look smillar to this , the second photo is with the G42 correction, and there is a problem, the third photo is a zoom to that place.
    Attached Thumbnails Attached Thumbnails IMG_4689.JPG   IMG_4690.JPG   IMG_4692.JPG  

  5. #5
    Join Date
    Dec 2008
    Posts
    3136
    The pictures help

    Seems to be a compensation error, your profile does not take into consideration of the R0.4 tip, run it thru using R0.0

    If you have access to a CAD system, create the profile, offset this profile by 0.4, this is path the tool radius centre-point should be following,

    It can't get to do the little taper ending at X9.6 before hitting the Z-17.717
    wall

    Adjust the u"cut profile to have a flat, that you know the tool tip will touch
    or use a smaller tip radius

    Code:
    G01 Z0 F0.15 
    X10.2 K-0.6 
    Z-16.527 
    X9.4 (Z-17.717) 
    Z-17.9 
    X18. K-0.2 
    Z-27. 
    G40 
    X20. M09

  6. #6
    Join Date
    Jul 2005
    Posts
    340
    You`re right , there was too small flat place there , I`ve made a mistake reading the undercut parameters by a 1mm , if I changed the point correctly then was OK .

    Thanks for getting me on the right track.

    __
    Peter

  7. #7
    Join Date
    Dec 2008
    Posts
    3136
    Wielkie,

    solved in 7 hours

    Dopóki następnym razem

  8. #8
    Join Date
    Jul 2005
    Posts
    340
    Wielkie,
    solved in 7 hours
    Dopóki następnym razem
    was that on-line translated ? I don`t get the point. And not 7hours , I didn`t solved this at the time I was writing the post.

  9. #9
    Join Date
    Apr 2009
    Posts
    11
    Don't we need a T0202 at the beginning to invoke the TNR?

  10. #10
    Join Date
    Dec 2008
    Posts
    3136
    Depends,
    If you progran to the TNR centre, then you do not have to use T0202, as the value of the radius woud have to be zero.
    on the other hand, you can program the path to "fudge" TNR in the profile, (as pit202 has done ) and then put TNR in the startup

    TNR is not critical in facing or diameter turning, it is necessary on tapers and tightly toleranced radii

    Sometime using TNR on a simple manually programmed profile can lead to thinning hair.

  11. #11
    Join Date
    Jul 2005
    Posts
    12177
    Quote Originally Posted by Superman View Post
    ...Sometime using TNR on a simple manually programmed profile can lead to thinning hair.
    Or big piles of it on the floor and head marks on the nearest concrete wall.

    But once you have it sorted out it is so useful!!
    An open mind is a virtue...so long as all the common sense has not leaked out.

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