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IndustryArena Forum > CNC Electronics > Gecko Drives > Gecko wiring clarifications?
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  1. #1
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    Unhappy Gecko wiring clarifications?

    I have taken my small control box and moved all the stuff to a salvaged empty computer case. More room , cooler, components further apart. Well, here I see that it says, don't daisy chain the Geckos, but it seems that's how they were set up , from the dealer,K2CNC, before I took them out of the cramped box. I wired up, checked for lose connections, powered up and... There is no movement. It all worked before I went and moved things. Why would they be set up like this if it is incorrect, and, should I change it to the proper set up? There is a capacitor that connects to a thing filled with black epoxy and it has 4 lugs two go to the trans. Now the cap. is connected to that thing and it is shared with the Z drive, which is connected to the Y drive, which is connected to the X drive. Is this not daisy chaining?? They are Gecko 201's. Motors are HD steppers. One more thing, is the power light in the upper right corner supposed to light up? Oh and are the all wired to the USB cable by one wire? I'm sorry for the long post but I know wack about electronics.
    Attached Thumbnails Attached Thumbnails DSCF0008.jpg   DSCF0002.jpg  

  2. #2
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    Quote Originally Posted by SPEEDRE View Post
    I have taken my small control box and moved all the stuff to a salvaged empty computer case. More room , cooler, components further apart. Well, here I see that it says, don't daisy chain the Geckos, but it seems that's how they were set up , from the dealer,K2CNC, before I took them out of the cramped box. I wired up, checked for lose connections, powered up and... There is no movement. It all worked before I went and moved things. Why would they be set up like this if it is incorrect, and, should I change it to the proper set up? There is a capacitor that connects to a thing filled with black epoxy and it has 4 lugs two go to the trans. Now the cap. is connected to that thing and it is shared with the Z drive, which is connected to the Y drive, which is connected to the X drive. Is this not daisy chaining?? They are Gecko 201's. Motors are HD servos I think can't remember. One more thing, is the power light in the upper right corner supposed to light up? Oh and are the all wired to the USB cable by one wire? I'm sorry for the long post but I know wack about electronics.
    HI SPEEDRE!

    I have some questions:

    Were you using the USB cable before?

    Are you using G201 drivers with stepper motors? You mention Servo motors, so either you are using steppers, or a different Gecko driver like G320.

    If you ARE using G201s, do you have power connected to terminal 1 & 2? THESE wires should not be "daisy chained" from one drive to another, but each drive should have its own power wires from the power supply.

    If your drives are "Daisy Chained," then for example:

    The red or + wire will come from the power supply to the X axis drive and connect to terminal 2. A wire will run from THAT terminal 2 to the Y drive terminal 2. A wire will run from the Y terminal 2 to the Z terminal 2. Ditto for the ground side and terminal ones.

    Did you change the grounding from one case to another? EG: Was the previous case isolated from the geckos--But the new case has them grounded to the new case?

    The "Power" LED should be lit when the drive is powered up.

    CR.

  3. #3
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    Quote Originally Posted by SPEEDRE View Post
    I have taken my small control box and moved all the stuff to a salvaged empty computer case. More room , cooler, components further apart. Well, here I see that it says, don't daisy chain the Geckos, but it seems that's how they were set up , from the dealer,K2CNC, before I took them out of the cramped box. I wired up, checked for lose connections, powered up and... There is no movement. It all worked before I went and moved things. Why would they be set up like this if it is incorrect, and, should I change it to the proper set up? There is a capacitor that connects to a thing filled with black epoxy and it has 4 lugs two go to the trans. Now the cap. is connected to that thing and it is shared with the Z drive, which is connected to the Y drive, which is connected to the X drive. Is this not daisy chaining?? They are Gecko 201's. Motors are HD steppers. One more thing, is the power light in the upper right corner supposed to light up? Oh and are the all wired to the USB cable by one wire? I'm sorry for the long post but I know wack about electronics.
    CR has answered most of your questions.

    The "thing filled with black epoxy is your bridge rectifier that converts the secondary AC voltage to DC voltage. The capacitor is the filter capacitor for the power supply that smooths out the ripple resulting from conversion of AC voltage to DC voltage.
    My guess is that the USB was providing the 5v logic power to the geckos.

    Alan

  4. #4
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    The motors are HD steppers not servos , and the USB provides 5 VDC to terminal 10 on the Gecko. I can't be sure of the pilot light since I have'nt seen it powered up before. Now at terminals 1 & 2, they were connected to the corresponding terminals on all three axis, one to the other to the other so forth, which is shared by the capacitor connected to the bridge rectifier. Terminals 3, 4, 5, 6, are connected to DB9 hooded subs using only pin No's 1, 5, 6, 9. Terminals 8, 9 are connected to a cnc4pc BOB with 5V power supply. From there it goes via printer cable to the PC serial port. The only thing not included from the factory box is a DB25 using pins 2 thru 7 for step and direction and grounded from a mounting screw to the box. With that exception it is as the factory had wired it. I'm concerned by the drive wiring though. Is that correct given these conditions? How can I check the BOB to be sure the connections are good and it is functional? Remember I am eletro brain dead. LOL, LOL

  5. #5
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    Quote Originally Posted by SPEEDRE View Post
    The only thing not included from the factory box is a DB25 using pins 2 thru 7 for step and direction and grounded from a mounting screw to the box.
    Is this referencing pin 7 of the DRIVER or the DB25 connector? Is ANYTHING connected to pin 7 on the driver? Is the ground of the DB25 connector connected to any of the wires within? Are the power leds LIT?

    CR.

  6. #6
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    Quote Originally Posted by SPEEDRE View Post
    The motors are HD steppers not servos , and the USB provides 5 VDC to terminal 10 on the Gecko. I can't be sure of the pilot light since I haven't seen it powered up before. Now at terminals 1 & 2, they were connected to the corresponding terminals on all three axis, one to the other to the other so forth, which is shared by the capacitor connected to the bridge rectifier. Terminals 3, 4, 5, 6, are connected to DB9 hooded subs using only pin No's 1, 5, 6, 9. Terminals 8, 9 are connected to a cnc4pc BOB with 5V power supply. From there it goes via printer cable to the PC serial port????. The only thing not included from the factory box is a DB25 using pins 2 thru 7 for step and direction and grounded from a mounting screw to the box. With that exception it is as the factory had wired it. I'm concerned by the drive wiring though. Is that correct given these conditions? How can I check the BOB to be sure the connections are good and it is functional? Remember I am eletro brain dead. LOL, LOL
    It should be connected to the parallel port.

    Did you connect term 3 to the same pin on the DB9 as before? Same question for each term 4, 5, 6?

    I would suggest checking out the output from the Bridge rectifier to see if you are getting the expected voltage. Warning!! Messing around inside the power supply when you don't know what you are doing can be injurious to you health.

    Also check out the BOB and see that it is putting out the 5V as expected. Why are you drawing part of the 5V power from the USB (computer) and part from the BOB?

    Good luck,
    Alan

  7. #7
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    I am sorry for the missteps. It is connected to the parallel port. The BOB has it's own Mini Power Supply and the USB is only for the drives, I think?. So how do I check the rectifier, with Volt-Ohm meter? As far as the DB25, pins 2-7 are used for step and direction. This all worked before I took it upon myself to move it to bigger quarters, I will try to provide a rough schematic tody after I draw one up.

  8. #8
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    Are any of the power LEDs lit? Does ANYTHING happen when you power it up? What wires did you disconnect when you moved from one case to the other?

    CR

  9. #9
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    I would use a Volt-Ohm meter set to voltage. Since the pilot light is not coming on, I would first check to see that I had 110v to the transformer primaries.

    Then I would check the voltage at the DC (+ and -) connections of the rectifier then I would also check the voltage at the Geckos (pins 1 & 2). I would also check the voltage at the Geckos pins 7 and 10.

    I am a little concerned about part of your logic supply voltage coming from the USB (from the computer) and part coming from the BOB's isolated 5v supply. I would tend to use the BOB's supply for both pins 7 and 10.

    Alan

  10. #10
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    Quote Originally Posted by acondit View Post
    I would use a Volt-Ohm meter set to voltage. Since the pilot light is not coming on, I would first check to see that I had 110v to the transformer primaries.

    Then I would check the voltage at the DC (+ and -) connections of the rectifier then I would also check the voltage at the Geckos (pins 1 & 2). I would also check the voltage at the Geckos pins 7 and 10.

    I am a little concerned about part of your logic supply voltage coming from the USB (from the computer) and part coming from the BOB's isolated 5v supply. I would tend to use the BOB's supply for both pins 7 and 10.

    Alan
    I agree. except pin 7 of the GECKO is disable. You don't WANT to power that.

    CR.

  11. #11
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    Quote Originally Posted by Crevice Reamer View Post
    I agree. except pin 7 of the GECKO is disable. You don't WANT to power that.

    CR.
    According to the G201 manual it is disable when grounded. So it should either be pulled up to 5V for enable or hooked to an enable/disable signal from the computer (enable controlled by software).

    Actually it may have an internal pullup on it, so you may be correct that it need not be connected to power, I personally use an enable controlled by software, (think charge pump).

    Alan

  12. #12
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    OK I've done some schematics as they were wired from K2CNC, I just wired it the same way, no changes and one omission. That being the DB25 mounted to the front panel this is superseded by the DB25 connector at the breakout board. Pin 7 on the Geckos had no connection from it at all. When I added the breakout board I was urged to get the power supply from other discussions here. I had the box open after I re-positioned everything and powered up, no movements, noises or LED's on. Do I have to have the power on when I check the primaries and what should it read?
    Attached Files Attached Files

  13. #13
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    You can't have 2 5V DC power supplies. I suspect that you are wiring positive from one and negative from another. Disconnect the USB wiring and wire from the C10 as in the following pdf. Make sure you have the C10 jumper set to 5V common.

    http://cnc4pc.com/Tech_Docs/C10-BDBB_Manual_Rev_8.pdf

    CR.

  14. #14
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    Speedre,

    Which cnc4pc breakout board do you have? The manual that CR referenced talks about a BOB that doesn't have an onboard 5V supply but I think you said that the one you are using does have an onboard 5v Supply.

    When you check the voltage of the primary side of the transformer with power on, it should have approx. 110v. That will tell you whether the pilot light is just not working or if you in fact don't have power to the transformer.

    Alan

  15. #15
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    If you have the C10 Bidirectional BOB, then you need to power it either from a separate logic supply or from the USB cable (see page 2 in the BOB manual). As CR said, you shouldn't have 2 logic supplies both the BOB and the Geckos should be logic powered from the same source. Since you should have the BOB set as 5V common, you should connect pin 10 on the Geckos from the terminals marked common on the BOB. Look on page 3/4 of the BOB manual.

    Alan

  16. #16
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    Speedre,

    In looking at your schematic of the powersupply, if you haven't connected the ground from the power switch to ground. That may explain why the power light isn't coming on.

    Alan

  17. #17
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    Quote Originally Posted by Crevice Reamer View Post
    You can't have 2 5V DC power supplies. I suspect that you are wiring positive from one and negative from another. Disconnect the USB wiring and wire from the C10 as in the following pdf. Make sure you have the C10 jumper set to 5V common.

    http://cnc4pc.com/Tech_Docs/C10-BDBB_Manual_Rev_8.pdf

    CR.
    I didn't write that very clearly. I'll try again:

    I suspect that the way you have the two logic 5V power supplies wired, you are not completing a 5V circuit. Remove the USB wiring. Connect the C10 to the Geckos as acondit advised.

    You also might want to run new (separate) wires from the main power to each Gecko. Maybe it worked before, but it's just not Kosher. Just be VERY careful not to reverse the power wires. You don't want to let any of the magic smoke escape.

    CR.

  18. #18
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    Just looked at you BOB schematic again. It appears that you have not powered the enable pin, in the power box, right next to the +5V connector. You must have +5V to this pin or the board will not work.

    CR.

  19. #19
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    So what you are saying is I should use the breakout to power the Geckos and scrap the USB 5 VDC connections? I have the C10 board which has an accompanying and separate power supply.Also I found a blown fuse on one of the power line cord connections. I've down loaded the PDF's from the CNC4PC site and I'll study them make some new connections and report back in a few days. Going' to a BBQ for the weekend.

  20. #20
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    Yes! Bon Appetit!

    CR.

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