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IndustryArena Forum > WoodWorking Machines > DIY CNC Router Table Machines > Need help to connect motor to controller
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  1. #1
    Join Date
    Aug 2003
    Posts
    94

    Need help to connect motor to controller

    Hello all,
    I need help to connect motors to my stepper motor control. The motor I have is Powermax II Model: M22NSXB-JDS-NS-02 and the stepper motor controller is Stepper3 ROC from stepper3.com. I am new to cnc stuff some please help me how to connect them together.

  2. #2
    Join Date
    Aug 2003
    Posts
    94
    anyone?

  3. #3
    Join Date
    Apr 2003
    Posts
    1079
    I have no experience with that board, but the manual gives you the pin numbers for the parallel port. It gives info on the motor connections, which you may want to cross reference with the info on the pac-sci website. They provide a generalised installation guide which I think is suitable for all PowMaxII steppers, although you should confirm this yourself by having a look around their web site.

  4. #4
    Join Date
    Aug 2003
    Posts
    94
    How can i tell which pin in my motor is phase 1 out?

  5. #5
    Join Date
    Mar 2003
    Posts
    35494
    Go to page 54 of this:

    http://www.xylotex.com/PacSciDS.pdf

    Phase 1 is pin 6.
    Phase 2 is pin 1.
    Phase 3 is pin 8.
    Phase 4 is pin 3.
    Tie pins 2 and 5 together, this is you're phase 1 and 2 power.
    Tie pins 4 and 7 together, this is you're phase 3 and 4 power.

    I don't have this board, I just read the manual and the Pacsci .pdf above and this is what it appears to be to me.

    Gerry
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  6. #6
    Join Date
    Aug 2003
    Posts
    94
    Thanks alot man, you really helped.

  7. #7
    Join Date
    Aug 2003
    Posts
    94
    How can i find out the rated voltage on the motor?

  8. #8
    Join Date
    Mar 2003
    Posts
    2139
    Usually written on the motor name plate. If the Amps and ohms are on there it's amps times ohms

    Eric
    I wish it wouldn't crash.

  9. #9
    Join Date
    Aug 2003
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    94
    I only see the amps, there isn't any ohms listed on the label
    .

  10. #10
    Join Date
    Mar 2003
    Posts
    2139
    can you measure the ohms with a ohm meter? If so post it here and also the current.

    Thanks

    Eric
    I wish it wouldn't crash.

  11. #11
    Join Date
    Mar 2003
    Posts
    35494
    3.3A, 0.76ohm, = 2.5V when wired unipolar.

    Gerry
    Gerry

    UCCNC 2017 Screenset
    http://www.thecncwoodworker.com/2017.html

    Mach3 2010 Screenset
    http://www.thecncwoodworker.com/2010.html

    JointCAM - CNC Dovetails & Box Joints
    http://www.g-forcecnc.com/jointcam.html

    (Note: The opinions expressed in this post are my own and are not necessarily those of CNCzone and its management)

  12. #12
    Join Date
    Aug 2003
    Posts
    94
    Is there any way i can lower the AMPs on the motor, because my control card only support up to 3.0AMPs, and the motor is 3.3 AMPs. Also is there any power supply that you can recommend to me that is 2.5v?

    Thanks guys for all your help

  13. #13
    Join Date
    Mar 2003
    Posts
    2139
    go here to learn about steppers in general and how to use them with power supplies above the motor rated voltage. Pay attention to the unipolar tutorial.

    http://209.41.165.153/stepper/Tutorials/Tutorials.htm

    With the right resistors you can run those motors at 3 amps and 24 volt powersupply.

    Eric
    I wish it wouldn't crash.

  14. #14
    Join Date
    Aug 2003
    Posts
    94
    i am sitting here for more than 2 hours, but yet to finger out the right power resistor. Please help

  15. #15
    Join Date
    Apr 2003
    Posts
    159
    hi
    ezland00
    Just do a google search for stepcalc102 you'll find a program to calculate the resistors.
    I was'nt able to attach it but you'll find it..........................Jim

  16. #16
    Join Date
    Aug 2003
    Posts
    94
    Originally posted by jimini
    hi
    ezland00
    Just do a google search for stepcalc102 you'll find a program to calculate the resistors.
    I was'nt able to attach it but you'll find it..........................Jim
    Thanks for the info. I wasn't able to find the program, but i'll keep searching for it. If anyone find the program please post it here.

  17. #17
    Join Date
    Apr 2003
    Posts
    1079
    A quick google for stepcalc102 found me this:
    http://www.cnclinx.com/stepcalc102.zip
    Hope it helps, I didn't test it though!

  18. #18
    Join Date
    Mar 2003
    Posts
    2139
    I wrote steppercalc. It's also available on my website here:

    www.e-zflight.com/files/stepcalc102.zip

    Eric
    I wish it wouldn't crash.

  19. #19
    Join Date
    Aug 2003
    Posts
    94
    Hey guys thanks for the links. I'm trying to get everything right, so please stay with me. As I said above, I am trying to get 3.3amp motors to work with my 3amp controller.
    On the motor calculator
    1. On where the motor amp is I should put 3amp right? (Since I wanted 3amp)
    2. I am trying to use computer power supply, so the voltage is 5v or 12v right?
    3. Will the computer power work for 3 of my motor at 3amp/each?

  20. #20
    Join Date
    Mar 2003
    Posts
    2139
    1) right
    2) right, probably 12 volts
    3) probably not. If your motors are 3 amps each times two windings that's 6 amps per motor. You will likely need 3 powersuplies, one for each motor. Make sure your controller can use seperate power supplies for each motor. Do NOT connect the powersupplies in parallel.

    Does that controller use FET's or transistors for output?

    If transistors, I get 2.87 ohms at 25.8 watts at 12 volt supply

    If you use 3 ohms, 25 watts resistors your motors will draw 2.9 amps. I would shoot for that. Put the resistors on a LARGE finned heatsink with a fan.

    For FET's use a 3.3 ohm, 25 watt resistor.


    Eric
    I wish it wouldn't crash.

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