Hector I have used a machine with rack and pinion since 1991. The only problem I have ever had out of that machine is dust in the rack, and electronic related. There are ways to use the rack that will eliminate the dust problem and would recommend that approach. Do a search for rack and pinion drive systems and you will be amazed at the number of sites you will have to look at. Precision Drive is one but I think McMaster Carr, J&L, MSC and others also carry the systems.
Eric you mentioned the shimming of the ways and I was curious if you or anyone had ever considered bedding the ways? hey do it on some of the big machines using some sort of epoxy/metal matrix that is really hard and durable.
One other ot question. How in the world can you make changes to you text body while posting without it deleting more than you put in? Look above to the "hey " at the beginning of the last sentence.????
Mike
No greater love can a man have than this, that he give his life for a friend.