Thanks to all the guys that gave me advice on milling.. I got a R8 milling machine with a shop fox vise. I should be getting it here next few days so I will get started milling my small channels.
I have a new question.. I have 6061 aluminum 1" x 3/8" x 4' and I have a small drawing below..
I need to mill out a C channel 9/32" wide x 3/16" deep
with my plastic I have used in the past I have used my table saw and run the plastic throw the blade and moved the fence a bit and run my plastic again until I had my channel.
I have a Triple Chip Grind blade for aluminum but I wonder if it would be safe to do this without the aluminum bar kicking back? I need to do quite a few bars like 100 maybe 200.
does anyone have a suggestion on a safe way of doing this?
Thanks again