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  1. #1
    Join Date
    Jul 2009
    Posts
    11

    Need help with this setup....

    I would like to know if I'm doing something wrong, because when I test me step motor the rpm is almost nill.

    The setup is as follows:

    4 x Nema 23 Stepper Motor (57BYGH115-003)

    Step Angle: 1.8
    Voltage: 6.3VDC
    Current: 3A
    Number of Leading wires: 4
    Holding Torque: 425 oz-in

    http://www.wantmotor.com/ProductsView.a ... =75&sid=80

    4 x Step Motor Driver DQ542MA

    Driving: 2 phase, 4 phase motor
    Current: 4.2A
    Micro steps: 128

    http://www.wantmotor.com/ProductsView.a ... =75&sid=82

    2 x Power Supply 350W, 48VDC (S-350-48)

    http://www.wantmotor.com/ProductsView.a ... =75&sid=90

    The connections are as follows:

    Step Motor to Driver:

    Black Wire: A+
    Green Wire: A-
    Red Wire: B+
    Blue Wire: B-

    Driver to Power supply DC+ To DC+, DC- to DC-

    Driver to Planet-CNC 4 USB 4 Axis

    Driver has a jumper between DIR- and PUL-

    DIR- (PUL-) to GND on USB Board
    DIR+ (+5V) to S1 on USB Board
    PUL+ (+5V) to D1 on USB Board
    Attached Thumbnails Attached Thumbnails Wiring.jpg   Stepper Motor Driver.jpg  

  2. #2
    Join Date
    Jan 2010
    Posts
    2141
    Quote Originally Posted by Navop View Post
    Driver has a jumper between DIR- and PUL-

    DIR- (PUL-) to GND on USB Board
    DIR+ (+5V) to S1 on USB Board
    PUL+ (+5V) to D1 on USB Board
    Are you certain that's how you've got it wired?

    I would hook it up as:

    DIR+ to D1 on USB board

    and

    PUL+ to S1 on USB board

    (my interpretation is that S1 is a Step output, while PUL+ is a Step input, and D1 is a Direction output while DIR+ is a Direction input).

    Also, do you have a load connected to the stepper motor? It does not look like you do, judging from the photograph.

    128 microsteps is an extremely high value - is that the max value that the driver is capable of handling, or is that the setting that you are using? If you are using that setting it will take 25,600 pulses for a single revolution. Your computer might only be putting out 25,000 pulses per second, which would give you 1 revolution per second (or 60 rpm). Have you tried it with a smaller microstep setting, for example 1/8 microstepping?

    Are you running your motor power supplies in series to get 96 volts?

  3. #3
    Join Date
    Jul 2009
    Posts
    11
    I'm running the power supply in parallel mode because once I get over 48volts the step driver stops working and the red light comes on.

    Will try switching the wires like you say.

    thanks

  4. #4
    Join Date
    Oct 2011
    Posts
    218
    Hi guys
    just stubbled on this thread , when searching google about the exact Motors used here, my question is when i bought this kit he only sent me a 24V 17A power supply, now i havnt gotten to the test or install of the motors / electrics yet but what would a more powerful power supply do for me? I have exact same kit as Navop. Also thinking of getting the Gecko G540 to run these motors would 24V work for me or do i need bigger?
    Thanks
    Rgds
    Riche..

  5. #5
    Join Date
    Jan 2010
    Posts
    2141
    Both that driver and the G540 are rated to handle up to 50 volts. The motor should have better torque at high speeds if you use 48 volts instead of 24 volts.

  6. #6
    Join Date
    Nov 2009
    Posts
    4415
    IIRC The rpms will increase with higher voltage. If you aren't maxing out the kernel speed. Not sure if you are running microstepping that high.
    A lazy man does it twice.

  7. #7
    Join Date
    Nov 2014
    Posts
    4

    Re: Need help with this setup....

    Quote Originally Posted by Fastest1 View Post
    IIRC The rpms will increase with higher voltage. If you aren't maxing out the kernel speed. Not sure if you are running microstepping that high.
    the voltage should not make any difference to the speed only to the torque as the speed is set by the steps per minute.

    Regards Poppy Ann.

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