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I have this modeled in Solidworks, but can easily convert it to most formats. Please let me know what format you need when you contact me. It's about 7" tall.
This part will be used to form a couple dozen parts w/ ~0.090" 3003 H14 aluminum.
Quantity: 1
Material: Alunuminum, steel, hardwood, plastic, ect. I don't really care what you use (use scrap you have laying around the shop) as long as it is durable enough to use for ~20 parts.
Finish: I don't know how to quantify this, but it doesn't need to be polished or 'really' smooth. Lightly catching a fingernail on the grooves is acceptable. I don't expect the machine grooves to transfer to my parts. I can always go over it with a sanding disc if I want it smoother.
Tolerances: + or - 0.025" on the profile. The parts needs to make the 22.5* bend + or - 2.5*.
You can make it out of multiple pieces and bolt it together or out of a single piece.
I was unsuccessful at attaching the file as an attachment. Send me your email address and let me know what file format you need and I'll send it to you.
If you need additional details, please let me know. Of course, you can always call with questions. I'm sure you know to keep the calling hours reasonable (I'm in the Central Timezone).
918-760-8450
If it matters, I'm not a 'big fish'. Just a guy who gets ideas and isn't afraid to, "Give it a shot!"
Have a good day!
Michael