[dazp1976]

I'm surprised how this jigsaw cut cast iron like butter.

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Yep.
I didn't go as far as that on the front of the Y axis. I did just enough to get 203mm. I tidied up the rear as well and changed how the carriage bolted onto the Y nut. This made my carriage move back a bit further because front overhang was a bit much I thought.