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  1. #1
    Join Date
    May 2009
    Posts
    1447

    How to Add 4th Axis to Tabletop CNC Mill

    Last February I posted a similar post here "How to select a 4th Axis" but due to other priorities the project was canceled. Now I started again and have these questions:

    My existing CNC has 3 axis with 4 NEMA 23 270oz/in 2.8A motors (Y is slaved to A), 4 KL-5056E motor drivers, C11G-r9 BOB and is connected to my Windows11 laptop with ESS. The tabletop is 36”x25”, approx. cutting area 32"x22",

    The attached pictures indicate sample sets I would like to order. Since this is a hobby CNC, speed and torque are not that important.

    Since the 4th axis will have a Nema23 motor is there a problem to connect this motor to my BOB? I do have spare pins on the BOB for extra motors but not sure if I will be able to use the same BOB

    Is it better to select Belt Driven or Direct Driven set ?

    Is it better to select 3 or 4 jaws chuck ?

    When I buy the 4th axis, most likely I will have more questions regarding how to configure Mach3.

    Thanks
    Nicolas

  2. #2
    Join Date
    Apr 2004
    Posts
    5948

    Re: How to Add 4th Axis to Tabletop CNC Mill

    Both those things are junk. The belt drive one doesn't have enough rigidity, and the direct drive one doesn't have enough torque. You need a rotary table with a gear drive, the higher the ratio the better. The easiest one to retrofit on that machine would be a Sherline, which accepts Sherline 3 and 4-jaw chucks: https://www.sherline.com/product/873...r/#description
    Andrew Werby
    Website

  3. #3
    Join Date
    Jan 2008
    Posts
    1556

    Re: How to Add 4th Axis to Tabletop CNC Mill

    Awerby - the direct drive one is a harmonic gearbox (strain wave) with 50:1 or 100:1 ratio

    The harmonic one will have enough torque. Will be slow.

    Difficult and expensive to have a rotary axis that is fast and has high torque.
    7xCNC.com - CNC info for the minilathe (7x10, 7x12, 7x14, 7x16)

  4. #4
    Join Date
    May 2009
    Posts
    1447

    Re: How to Add 4th Axis to Tabletop CNC Mill

    Thanks for the help. I know about the Sherline, a good choice but expensive. Adding a chuck + tailstock + shipping/duties we are talking close to CAD$900.00. The 4th axis is intended for a hobby/occasional use which doesn't justify the cost. However its something to consider Sherline vs the Harmonic at half cost.
    Nicolas

  5. #5
    Join Date
    Nov 2013
    Posts
    5403

    Re: How to Add 4th Axis to Tabletop CNC Mill

    Hi,

    https://www.ebay.com/itm/20230179089...3ABFBM0v7mqsNi

    19.5:1 reduction, less than 2 arc min lash, 130Nm rated output....brand new albeit old stock for $150USD. If you bought new direct you'd pay over $1500USD. Whats not to like.

    Craig

  6. #6
    Join Date
    May 2009
    Posts
    1447

    Re: How to Add 4th Axis to Tabletop CNC Mill

    Looks good Craig, thanks but have a few questions since I didn't find anything in the link..

    I have no idea how big it is
    Does it have a motor and if yes where do I find the power requirements (volts + Amps)

    Price looks very good at first but at US$300 shipping included I still have to add duties and taxes + find a chuck to fit + a tailstock.

    And as I have mentioned I still like to have a complete 4th axis set, trying to find a chuck to fit and a tailstock the right height would be a problem for me.
    Nicolas

  7. #7
    Join Date
    Nov 2013
    Posts
    5403

    Re: How to Add 4th Axis to Tabletop CNC Mill

    Hi,
    the part no. breaks down like this:
    58 =Hi Performance series <2arc min lash
    44= 63 mm between centre of the worm gear to the crown gear, keyway output. The actual device is about 9 inches square and 4.5 wide, weighs about 7kg.

    Fit your own motor, up to 3.8kW.
    These things are heavy duty and superbly made gear reducers. Cheapest way to make a good fourth axis as I could find.

    Craig
    Attached Thumbnails Attached Thumbnails FourthAxis1.jpg  

  8. #8
    Join Date
    May 2009
    Posts
    1447

    Re: How to Add 4th Axis to Tabletop CNC Mill

    I must say it looks like an excellent part Craig but not for my needs. In addition finding a motor for it will be another headache and extra $$$. I'm sure the units shown in my first post or similar will be more than enough for my hobby needs.
    Nicolas

  9. #9
    Join Date
    Dec 2020
    Posts
    16

    Re: How to Add 4th Axis to Tabletop CNC Mill

    Quote Originally Posted by joeavaerage View Post
    Hi,
    the part no. breaks down like this:
    58 =Hi Performance series <2arc min lash
    44= 63 mm between centre of the worm gear to the crown gear, keyway output. The actual device is about 9 inches square and 4.5 wide, weighs about 7kg.

    Fit your own motor, up to 3.8kW.
    These things are heavy duty and superbly made gear reducers. Cheapest way to make a good fourth axis as I could find.

    Craig
    That looks very interesting. How is the chuck mounted inside? Tapered tailstock backplate? Couldnt find size to fit.

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