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IndustryArena Forum > MetalWorking Machines > Syil Products > Syil Machine Step Calculation
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  1. #1
    Join Date
    Sep 2006
    Posts
    203

    Syil Machine Step Calculation

    Our stepper drivers are designed and built in-house. As far as I know, there is nothing out there like it. In the same driver, you can customize how many steps you want to a much higher degree than most drivers. Since it is unique, here are the steps you will want to input in your controller based on our stainless ball screws and computer speed:

    Ball Screw Calculations
    Ball Screw is Metric 5.08 TPI
    Stepper per rev 200
    Micro Steps
    2 4 5 10 20 25 50 100
    2032 4064 5080 10160 20320 25400 50800 101600 Steps per Inch

    Maximum Traverse Speed at 25000 Hz
    738 369 295 148 74 59 30 15 Inches Per Minute

    Maximum Traverse Speed at 35000 Hz
    1033 517 413 207 103 83 41 21 Inches Per Minute

    Maximum Traverse Speed at 45000 Hz
    1329 664 531 266 133 106 53 27 Inches Per Minute
    Direction, Commitment, Follow Through

  2. #2
    Join Date
    Sep 2006
    Posts
    203
    These are the resolutions with each step setting:

    Resolution
    (2 Steps) 0.0025"
    (4 Steps) 0.00125"
    (5 Steps) 0.001"
    (10 Steps) 0.0005"
    (20 Steps) 0.00025"
    (25 Steps) 0.0002" Default setting on our machines
    (50 Steps) 0.0001"
    (100 Steps) 0.00005"

    So, you can see, resolution can be incredibly small, but at a price of upper end speed.
    Direction, Commitment, Follow Through

  3. #3
    Join Date
    Jan 2007
    Posts
    12
    I PM'd you. But I'd like to ask here as well for anyone else that can shine some light on this for me.

    Lets say the highest resoltuion I need to run is 0.0005(10 steps). This means that depending on my Hz. I can run at either 148...207...or 266 IPM? Is this cutting speed or rapids?

    Secondly. What do you mean by the Hz? Other than its a frequency. Thats all I know.

    Sorry for the insanely obvious questions.

  4. #4
    Join Date
    Sep 2006
    Posts
    203
    The speed limits would be in your rapid traverse speeds. Cutting would be slightly less. Also, mechanical limitations from the torque of the steppers would reduce your accuracy while cutting at extreme speed.

    Frequency is the speed of the computers printer port and the speed at which the computer can operate it at. Under Mach, ports and pins, you can select your PC speed.
    Direction, Commitment, Follow Through

  5. #5
    Join Date
    Jan 2007
    Posts
    12
    Thanks!

    PM'ing you with more questions.

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